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Material family7 grade data sheets

Duplex stainless steel grades — 2205, F51, F60, S31803, S32205

Duplex stainless steels have a mixed microstructure of roughly half austenite and half ferrite. The result is about twice the yield strength of 316L, much better resistance to chloride stress-corrosion cracking, and pitting resistance (PREN 34–36) between 316L and the 6Mo grades.

What duplex stainless steel is

Standard duplex is 22 % chromium, 5 % nickel, 3 % molybdenum with nitrogen — known as 2205. It exists as two UNS numbers: S31803 (A182 F51), the original, and S32205 (A182 F60), which has tighter, higher minimums for chromium, molybdenum and nitrogen. Most mills now dual-certify S31803/S32205.

  • Chromium 21–23 %, nickel 4.5–6.5 %, molybdenum 2.5–3.5 %
  • Nitrogen 0.08–0.20 % (S31803) or 0.14–0.20 % (S32205)
  • Ferrite content typically 35–55 % in the base metal
  • Solution annealed and water quenched

Key properties

PREN (Cr + 3.3Mo + 16N)≈ 31–35 (min values), 34–36 typical
Minimum yield450 MPa — about twice 316L
Minimum tensile620–655 MPa
Service temperature rangeAbout −50 °C to 280 °C
ASME B16.5 material group2.8

Duplex stainless steel grades compared

Chemistry and minimum room-temperature properties from the governing ASTM / ASME / API specifications. PREN = Cr + 3.3Mo + 16N using specification minimums. Open any grade for its full data sheet and PDF.

GradeFormUNSCr%Ni%Mo%N%PRENminYieldMPa minTensileMPa min
ASTM A182 F51Forged flanges & fittingsS3180321.0–23.04.5–6.52.5–3.50.08–0.2031450620
ASTM A182 F60 (Duplex 2205)Forged flanges & fittingsS3220522.0–23.04.5–6.53.0–3.50.14–0.2034450655
ASTM A815 WPS31803Wrought butt-weld fittingsS3180321.0–23.04.5–6.52.5–3.50.08–0.2031450620
ASTM A815 WPS32205Wrought butt-weld fittingsS3220522.0–23.04.5–6.53.0–3.50.14–0.2034450655
ASTM A790 UNS S31803Seamless & welded pipeS3180321.0–23.04.5–6.52.5–3.50.08–0.2031450620
ASTM A790 UNS S32205Seamless & welded pipeS3220522.0–23.04.5–6.53.0–3.50.14–0.2034485655
ASTM A995 Grade 4A (CD3MN)Duplex steel castingsJ9220521.0–23.54.5–6.52.5–3.50.10–0.3031415620

Reference information compiled from the published standard for convenience. It does not replace the current edition of the governing standard, which takes precedence. Verify critical dimensions and properties before design, purchase or fabrication. Teshi Engineers & Sales Promoters (P) Ltd accepts no liability for errors or omissions.

Specifications by product form

Product formGrades
Forged flanges & fittingsASTM A182 F51, ASTM A182 F60 (Duplex 2205)
Wrought butt-weld fittingsASTM A815 WPS31803, ASTM A815 WPS32205
Seamless & welded pipeASTM A790 UNS S31803, ASTM A790 UNS S32205
Duplex steel castingsASTM A995 Grade 4A (CD3MN)

Where duplex stainless steel is used

  • Offshore oil and gas process piping
  • Produced water and seawater-cooled systems
  • Chemical tankers and pulp & paper digesters
  • Desalination and brine handling
  • Higher-strength lines where wall thickness can be reduced

Welding and fabrication

Duplex must be welded with controlled heat input (typically 0.5–2.5 kJ/mm) and over-alloyed nickel consumables (2209) so the ferrite–austenite balance stays in range. Ferrite count, impact testing at −46 °C and ASTM A923 / G48 tests are common project requirements. Avoid long exposure at 300–1000 °C, which forms embrittling sigma and 475 °C phases.

FAQ

Duplex stainless steel: common questions

What is the difference between S31803 and S32205?

Both are 2205 duplex. S32205 has higher minimum chromium (22 %), molybdenum (3.0 %) and nitrogen (0.14 %), so its guaranteed PREN is higher. Dual-certified S31803/S32205 material meets both.

What is A182 F51?

A182 F51 is the forging grade for UNS S31803 duplex stainless steel. A182 F60 is the forging grade for S32205.

Why is duplex stronger than 316L?

The ferrite phase and nitrogen strengthen it: minimum yield is 450 MPa against 170 MPa for 316L, so thinner walls can carry the same pressure.

What is the PREN of duplex 2205?

About 35 using typical composition; about 31 (S31803) or 34 (S32205) using specification minimums.

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