Socket Weld Flange — Technical Data Sheet
Socket weld flanges have a counterbored socket into which the pipe is inserted and fillet welded. They give a smooth bore and good fatigue strength on small-bore, high-pressure lines.
Specification
| Product | Socket Weld Flange |
|---|---|
| Supply | OEM manufacturer — forged and machined by Teshi Group, India |
| Design standard | ASME B16.5 |
| Size range | NPS ½" to 3" (DN 15–80); Class 1500 to NPS 2½" |
| Pressure classes | Class 150, 300, 600, 1500 |
| Socket | Bore to suit pipe schedule; socket dimensions to ASME B16.5 |
| Facing | Raised face (RF), ring type joint (RTJ) |
| Manufacturing method | Forged; machined from forgings |
| Other standards on request | EN 1092-1, BS 4504, IS 6392, AWWA C207, or to drawing |
Materials
| Carbon steel | ASTM A105, ASTM A350 LF2 Cl.1 |
|---|---|
| Stainless steel | ASTM A182 F304, ASTM A182 F304L, ASTM A182 F316, ASTM A182 F316L, ASTM A182 F321 |
| Alloy steel | ASTM A182 F11 Cl.2, ASTM A182 F22 Cl.3, ASTM A182 F91 |
| Duplex / special | ASTM A182 F51, UNS N08904 (904L) |
Typical applications
- Small-bore process, chemical and hydraulic lines
- High-pressure lines where threaded joints are not permitted
Manufacturing
- Raw material: forging-quality billets or bars from approved mills, verified by chemical analysis and PMI on alloy and stainless grades.
- Forming: closed-die or open-die forging, followed by rough machining.
- Heat treatment: normalising, normalising and tempering, quench and temper, or solution annealing as the material specification requires, with recorded furnace charts.
- Machining: CNC turning and drilling to ASME B16.5 / B16.47 dimensions and tolerances.
- Facing finish: serrated spiral or concentric finish of 3.2–6.3 µm Ra (125–250 µin) on raised and flat faces; 1.6 µm Ra (63 µin) maximum on ring-joint groove side walls.
Inspection and testing
- Chemical analysis and mechanical tests (tensile, hardness; Charpy impact for low-temperature grades) per heat and heat-treatment lot.
- 100% visual and dimensional inspection against ASME B16.5 / B16.47.
- Ultrasonic, magnetic-particle or dye-penetrant examination when specified.
- Positive material identification (PMI) on stainless and alloy steel.
- Intergranular corrosion test to ASTM A262 Practice E for stainless grades when specified.
- Third-party inspection at our works as required by the order.
Marking
Hard-stamped on the rim to ASME B16.5 / MSS SP-25: manufacturer's mark, size, class, facing, bore / schedule, material grade, heat number and standard.
Documentation
Mill test certificate to EN 10204 3.1 (3.2 with third-party inspection on request), dimensional inspection report, heat-treatment record where applicable, and NDT reports as specified. IBR certification on request.
Packing
Rust-preventive coating on machined surfaces, plastic end / face protectors, and seaworthy wooden cases or pallets marked with PO line, size, heat number and quantity.
Ordering information
Please state the following on your enquiry:
- Type, nominal size (NPS) and pressure class
- Facing: raised face (RF), flat face (FF) or ring type joint (RTJ)
- Bore or pipe schedule (weld neck, socket weld and lap joint)
- Material specification and grade
- Standard: ASME B16.5 or ASME B16.47 Series A / B
- Supplementary requirements: NDT, impact test temperature, NACE MR0175, IBR, third-party inspection
- Quantity and delivery point
Reference information compiled from the published standard for convenience. It does not replace the current edition of the governing standard, which takes precedence. Verify critical dimensions and properties before design, purchase or fabrication. Teshi Engineers & Sales Promoters (P) Ltd accepts no liability for errors or omissions.
Dimensions
FAQ
Socket Weld Flange: common questions
Why is a gap left in a socket weld flange?
About 1.6 mm is left between the pipe end and the socket shoulder before welding so that the pipe can expand during welding without cracking the fillet weld.
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