Socket Weld Elbow Manufacturer

Best Butt Weld Fittings Manufacturer in India since 1971.

Teshi Group : Leading Manufacturer, Stockist, Supplier, and Exporter of Socket Weld Elbow in India.

Teshi Group is a prominent manufacturer, stockist, supplier, and exporter of high-quality Socket Weld Elbows in India, renowned for its exceptional product offerings and commitment to excellence. With decades of experience in the industry, Teshi Group has become a trusted name for providing reliable and durable Socket Weld Elbows that are widely used in the connection of pipes, valves, and other equipment in systems where high-pressure and high-temperature conditions prevail. These fittings are designed to facilitate smooth and efficient directional changes in piping systems, making them essential in industries such as oil and gas, petrochemical, chemical processing, pharmaceuticals, and power generation. Teshi Group’s Socket Weld Elbows are manufactured using the latest technology and the finest materials, ensuring they meet international quality standards for strength, corrosion resistance, and long-lasting performance. As a leading stockist and supplier, the company maintains an extensive inventory of both standard and custom-sized Socket Weld Elbows, offering quick and reliable delivery to meet the diverse needs of clients worldwide. Their products are highly regarded for their precision, reliability, and ease of installation, making them the preferred choice for numerous industrial applications. Teshi Group’s global reach, coupled with their dedication to customer satisfaction, technical expertise, and superior product quality, solidifies their position as a top exporter of Socket Weld Elbows, ensuring that every product meets the exact requirements of each project, no matter the complexity. Whether you require standard or bespoke solutions, Teshi Group offers unmatched service and support to ensure the successful execution of projects across various industries.

About Socket Weld Elbow :-

A Socket Weld Elbow is a type of pipe fitting used to connect two pipes at an angle, typically 90° or 45°, in high-pressure piping systems. It is designed to be welded into place, where one pipe is inserted into the socket of the elbow fitting and then welded around the joint, creating a secure and permanent connection. This type of elbow is primarily used in smaller diameter piping, often where space constraints exist, and is commonly found in industries such as oil and gas, chemical processing, power generation, and other high-pressure applications.

Socket weld elbows are manufactured from a variety of materials, including stainless steel, carbon steel, and alloy steels, ensuring compatibility with both corrosive and non-corrosive environments. Their design offers several advantages, such as increased strength and resistance to leakage, as the welded joint provides a tight seal. The fitting’s compact design allows for efficient use of space while maintaining the structural integrity of the system.

Socket weld elbows are available in different schedules to accommodate various pressure ratings and application requirements. They are especially suited for systems where vibration and thermal expansion may occur, offering a secure and stable connection that can withstand high-pressure conditions. These elbows are highly durable, ensuring long-term performance and reliability in demanding industrial applications. Proper installation and welding techniques are crucial to ensure the integrity of the fitting and to prevent issues such as leakage or joint failure.

Dimensions of Socket Weld Elbow

Teshi Group is an ISO certified Socket Weld Elbow manufacturer & distributor in India

Standard Specification Of Socket Weld Elbow

	Standard Specifications
Dimensions	ASME 16.11, MSS SP-79, MSS SP-95, 83, 95, 97, BS 3799
Size	1/2"NB TO 4"NB IN
Type	Socket Weld (S/W) & SCREWED (SCRD) – NPT, BSP, BSPT
Class	3000 LBS, 6000 LBS, 9000 LBS
Form	45 Deg Elbow, 90 Deg Elbow, Forged Elbow, Threaded Elbow, Socket Weld Elbow.

Material & Grades of Socket Weld Elbow

	Material & Grades
Stainless Steel Socket Weld Elbow	ASTM A182 F304, F304L, F306, F316L, F304H, F309S, F309H, F310S, F310H, F316TI, F316H, F316LN, F317, F317L, F321, F321H, F11, F22, F91, F347, F347H, F904L, ASTM A312/A403 TP304, TP304L, TP316, TP316L
Duplex & Super Duplex Steel Socket Weld Elbow	ASTM A 182 – F 51, F53, F55 S 31803, S 32205, S 32550, S 32750, S 32760, S 32950.
Carbon Steel Socket Weld Elbow	ASTM/ ASME A 105, ASTM/ ASME A 350 LF 2, ASTM / ASME A 53 GR. A & B, ASTM A 106 GR. A, B & C. API 5L GR. B, API 5L X 42, X 46, X 52, X 60, X 65 & X 70. ASTM / ASME A 691 GR A, B & C
Low Temperature Carbon Steel Socket Weld Elbow	ASTM/ASME A420 SA/420 WPL3, WPL6
Alloy Steel Socket Weld Elbow	ASTM / ASME A 182, ASTM / ASME A 335, ASTM / ASME A 234 GR P 1, P 5, P 9, P 11, P 12, P 22, P 23, P 91, ASTM / ASME A 691 GR 1 CR, 1 1/4 CR, 2 1/4 CR, 5 CR, 9CR, 91
Nickel Alloy Socket Weld Elbow	ASTM / ASME SB 336, ASTM / ASME SB 564 / 160 / 163 / 472, UNS 2200 (NICKEL 200) , UNS 2201 (NICKEL 201 ) , UNS 4400 (MONEL 400 ) , UNS 8020 ( ALLOY 20 / 20 CB 3 ) , UNS 8825 INCONEL (825) , UNS 6600 (INCONEL 600 ) , UNS 6601 (INCONEL 601) , UNS 6625 (INCONEL 625) , UNS 10276 (HASTELLOY C 276)

Application Of Socket Weld Elbow

Sl	Application
1	Stainless Steel Buttweld Cap uses in Oil and Gas Pipeline
2	Butt weld Caps uses in Chemical Industry
3	Alloy Steel Caps uses in Plumbing
4	Buttweld Eccentric Pipe Cap uses in Heating
5	Buttweld Cap Fittings uses in Water Supply Systems
6	ANSI B16.9 Buttweld Caps uses in Power Plant
7	Buttweld Cap Fitting uses in Paper & Pulp Industry
8	End Cap uses in General Purpose Applications
9	Buttweld End Cap uses in Fabrication Industry
10	End Cap uses in Food Processing Industry
11	Buttweld End Caps uses in Structural Pipe

Teshi Group Is A Leading Suppliers Of Socket Weld Elbow

We supply Socket Weld Elbow to Agra, Ahmedabad, Ajmer, Aligarh, Allahabad, Ambattur, Amravati, Amritsar, Asansol, Aurangabad, Bangalore, Bareilly, Belgaum, Bhavnagar, Bhilai Nagar, Bhiwandi, Bhopal, Bhubaneswar, Bikaner, Chandigarh, Chennai, Coimbatore, Cuttack, Dehradun, Delhi, Dhanbad, Durgapur, Faridabad, Firozabad, Gaya, Ghaziabad, Gorakhpur, Gulbarga, Guntur, Gurgaon, Guwahati, Gwalior, Haora, Hubli and Dharwad, Hyderabad, Indore, Jabalpur, Jaipur, Jalandhar, Jalgaon, Jammu, Jamnagar, Jamshedpur, Jhansi, Jodhpur, Kalyan & Dombivali, Kanpur, Karnataka, Kochi, Kolapur, Kolkata, Kota, Loni, Lucknow, Ludhiana, Madurai, Maheshtala, Malegoan, Mangalore, Meerut, Mira, Bhayander, Moradabad, Mumbai, Nagpur,Nanded Waghala, Nashik, Navi Mumbai, Nellore, Noida, Patna, Pimpri & Chinchwad, Pune, Raipur, Rajkot, Ranchi, Saharanpur, Salem, Sangli Miraj Kupwad, Siliguri, Solapur, Srinagar, Surat, Thane, Thiruvananthapuram, Tiruchirappalli, Tirunelveli, Udaipur, Ujjain, Ulhasnagar, Vadodara, Varanasi, Vasai Virar, Vijayawada, Visakhapatnam, Warangal.

Socket Weld Elbow Exporter to all major cities in the world

We export Socket Weld Elbow to Seoul, Hanoi, Los Angeles, Rio de, Houston, York, Dammam, Al-Khobar, Bogota, Al-Jubail, Chiyoda, Abu Dhabi, Kuwait Santiago, Perth, Busan, London, Jakarta, Surat, Courbevoie, Dallas, Calgary, Mexico Muscat, Aberdeen, City, Edmonton, Riyadh, Caracas, Ahvaz, Brisbane, Moscow, Milan, Manama, Ulsan, Jaya, Granada, Vung Petaling, Melbourne, Montreal, Port-of-Spain, La Victoria, Istanbul, Janeiro, Karachi, New Singapore, Madrid, Lagos, Atyrau, Sydney, Kuala Dubai, City, Bangkok, Toronto, Gimhae-si, Lumpur, Jeddah, Pimpri-Chinchwad, Tehran, Doha, Ho-Chi-Minh-City, Algiers, Tau, Colombo, Ernakulam, Geoje-si, Cairo, Sharjah, Lahore.

Teshi exports Socket Weld Elbow in more than 50 countries. We have shipments going out monthly to different countries for our newly acquired customers. Our ready stock of Flanges helps us ship the Flange and meet the requirement and demands of our customers as fast as possible.

We Export Socket Weld Elbow to United States (USA), Canada, Germany, Japan, France, Middle-East, Bangladesh, Nepal etc.

Product
Export

Frequently Asked Questions

Most frequent questions and answers

What is a Socket Weld Elbow?

A socket weld elbow is a type of pipe fitting used to connect two pipes at an angle, typically 90 or 45 degrees. It is designed to be welded into the pipe system, with the pipe inserted into a recessed socket. These elbows are commonly used in high-pressure systems.

What materials are Socket Weld Elbows made from?

Socket weld elbows are typically made from materials like stainless steel, carbon steel, alloy steel, and other metals that are suitable for specific pressure and temperature applications. The choice of material depends on the working environment.

What is the difference between Socket Weld and Butt Weld Elbows?

The primary difference lies in the method of connection. In a socket weld elbow, the pipe is inserted into a recessed socket and welded, while in a butt weld elbow, the pipe ends are welded together directly. Socket welds are more common in smaller sizes, while butt welds are preferred for larger sizes and higher pressure systems.

What are the applications of Socket Weld Elbows?

Socket weld elbows are commonly used in high-pressure systems in industries like oil & gas, chemical processing, power generation, and pharmaceuticals. They are ideal for small-diameter piping and systems where space constraints require compact fittings.

What are the advantages of using Socket Weld Elbows?

Socket weld elbows provide a strong, leak-proof connection, making them ideal for high-pressure applications. They offer smooth internal surfaces that minimize pressure loss, and the installation process is simpler compared to butt welds for smaller pipe sizes.

What are the standards for Socket Weld Elbows?

Socket weld elbows are designed to meet industry standards such as ANSI B16.11 and ASME B16.11, which specify the dimensions, materials, and pressure ratings for socket weld fittings.

How are Socket Weld Elbows installed?

Socket weld elbows are installed by inserting the pipe into the fitting’s socket, followed by welding around the joint. This creates a strong, durable connection. The process is relatively straightforward compared to other welding methods, but proper alignment and welding technique are crucial to ensure the integrity of the joint.

What are the pressure ratings of Socket Weld Elbows?

The pressure rating of a socket weld elbow is determined by the material, size, and wall thickness of both the elbow and the pipe. Generally, they are used for medium to high-pressure applications, and their ratings can vary based on the specific standards such as ANSI B16.11. The pressure rating typically increases with the thickness and material strength.

What sizes are available for Socket Weld Elbows?

Socket weld elbows are generally available in smaller sizes, typically ranging from 1/8 inch to 4 inches in diameter. They are suitable for applications where small-diameter piping is used, especially in systems with high-pressure requirements.

What are the limitations of Socket Weld Elbows?

Socket weld elbows are generally limited to smaller pipe sizes. For larger diameter pipes or applications requiring extremely high-pressure capabilities, butt weld elbows are often preferred. Additionally, socket weld elbows can be prone to stress corrosion cracking in certain environments, particularly in high-temperature systems.

Can Socket Weld Elbows be used in high-temperature applications?

Yes, socket weld elbows can be used in high-temperature applications, but it is important to choose the right material that can withstand the temperature. Materials like stainless steel and alloy steel are often used in high-temperature environments to ensure longevity and durability.

What is the cost difference between Socket Weld and Butt Weld Elbows?

Socket weld elbows are generally more cost-effective compared to butt weld elbows, especially for smaller pipe sizes. The installation process for socket welds is less labor-intensive, and the fittings themselves are often less expensive. However, butt weld elbows are preferred for larger, high-pressure applications despite their higher cost.

What maintenance is required for Socket Weld Elbows?

Socket weld elbows require minimal maintenance, but like all welded joints, they should be regularly inspected for signs of wear, corrosion, or cracks, especially in high-pressure systems. Routine visual inspections and pressure tests are recommended to ensure the integrity of the elbow and the entire piping system.

Are there any alternatives to Socket Weld Elbows?

Yes, there are several alternatives, such as butt weld elbows, threaded elbows, and flanged elbows. The choice of fitting depends on factors like pipe size, pressure, temperature, and the specific requirements of the system.

How can I ensure the quality of a Socket Weld Elbow?

To ensure the quality of socket weld elbows, it’s crucial to purchase them from reputable suppliers who adhere to industry standards like ASME B16.11 and ANSI B16.11. Certified quality control processes, including material traceability and pressure testing, should also be employed to verify the quality and performance of the elbows.

What is the difference between a Socket Weld Elbow and a Threaded Elbow?

The key difference is the method of connection. In a socket weld elbow, the pipe is inserted into the socket and welded in place, providing a permanent, secure connection. In contrast, a threaded elbow is screwed onto the pipe, which allows for easy disassembly. Socket weld elbows are preferred for high-pressure and high-temperature systems, while threaded elbows are more commonly used for low-pressure applications or when ease of installation and removal is needed.

Are Socket Weld Elbows available with different angles?

Yes, socket weld elbows are commonly available in various angles, with the most common being 90 degrees and 45 degrees. Custom angles can also be fabricated for specific applications, although these may require special orders and higher costs.

What are the key advantages of Socket Weld Elbows over other fittings?

Socket weld elbows offer several advantages, such as a smooth interior surface that reduces turbulence and pressure loss in the pipe system. Their design is compact, making them ideal for high-pressure, small-diameter piping systems. They also provide a strong, leak-proof seal that is well-suited for systems where leaks can lead to critical issues.

Do Socket Weld Elbows require pre-heating before welding?

In some cases, pre-heating may be required before welding a socket weld elbow, particularly when working with high-carbon steels or thick-walled materials. Pre-heating helps prevent cracking and ensures a more uniform weld. However, this is typically not necessary for materials like stainless steel unless specified by the manufacturer.

What should I do if a Socket Weld Elbow starts leaking?

If a socket weld elbow starts leaking, it’s essential to first isolate the section of the pipe and depressurize the system. Inspect the weld joint for cracks, corrosion, or poor welding quality. Depending on the severity, you may need to re-weld the joint or replace the elbow entirely. Regular inspection and maintenance can help identify issues before they lead to leaks.

What testing is performed on Socket Weld Elbows before they are used?

Socket weld elbows undergo various tests to ensure their integrity and quality. Common tests include hydrostatic pressure testing, dimensional checks, visual inspections, and non-destructive testing (NDT) methods like ultrasonic or X-ray testing. These tests help verify that the elbow meets industry standards and is capable of withstanding the pressure and conditions of the intended application.

Are there any specific installation guidelines for Socket Weld Elbows?

Yes, proper installation guidelines must be followed to ensure a secure and leak-proof connection. The pipe should be properly aligned within the socket, and the welding process must be performed by skilled welders. Ensuring the right pipe and elbow size, along with proper heat treatment post-welding, is crucial to prevent thermal stresses or deformation. Always follow the manufacturer’s instructions and industry standards during installation.

How do Socket Weld Elbows affect the flow of fluids in the system?

Socket weld elbows can impact fluid flow by causing a slight pressure drop due to the change in direction of the fluid. However, since they have smooth internal surfaces and a compact design, they generally cause less turbulence and resistance compared to other fittings, such as threaded elbows. Their effect on fluid flow is minimal, making them ideal for high-pressure systems.

Can Socket Weld Elbows be used in cryogenic applications?

Socket weld elbows can be used in cryogenic applications, but it is crucial to select materials that are suitable for extremely low temperatures, such as austenitic stainless steels like 304 or 316. Cryogenic conditions require fittings that can maintain their structural integrity at low temperatures, so using the right material and ensuring proper welding techniques are essential in such applications.

Can Socket Weld Elbows be used for both gas and liquid systems?

Yes, socket weld elbows can be used in both gas and liquid systems. They provide a reliable, leak-proof connection that is essential for maintaining pressure and integrity in both types of systems. The choice of material for the elbow will depend on the fluid being transported (e.g., corrosive gases, high-temperature liquids), but in general, they perform well in both applications as long as the appropriate materials are selected.

Are Socket Weld Elbows compatible with all types of piping systems?

Socket weld elbows are compatible with most piping systems, but they are particularly suited for small-diameter, high-pressure applications. They are commonly used in systems that require a compact and strong connection. However, for large diameter pipes or systems with lower pressure, other types of fittings like butt weld elbows may be more appropriate. Always ensure that the elbow size, material, and pressure rating match the requirements of the piping system.

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