Socket Weld Cap Manufacturer
Best Butt Weld Fittings Manufacturer in India since 1971.
Table of Contents
Teshi Group : Leading Manufacturer, Stockist, Supplier, and Exporter of Socket Weld Cap in India.
Teshi Group is a prominent and trusted name as a leading manufacturer, stockist, supplier, and exporter of high-quality Socket Weld Caps in India, catering to diverse industries worldwide. Known for its commitment to quality, innovation, and precision, Teshi Group specializes in producing durable and reliable Socket Weld Caps, which are essential for sealing the ends of pipes in high-pressure applications across sectors like oil and gas, petrochemical, chemical, pharmaceutical, and power generation. With a focus on excellence, Teshi Group ensures that each Socket Weld Cap is manufactured to exacting standards, providing exceptional resistance to corrosion, high-pressure endurance, and long-lasting performance even in demanding operational environments. Utilizing state-of-the-art technology and a robust quality control system, Teshi Group is dedicated to delivering Socket Weld Caps that meet the stringent requirements of international standards, ensuring they offer secure and leak-proof seals that enhance the efficiency and safety of piping systems. As a reliable stockist, Teshi Group maintains an extensive inventory, enabling them to meet customer demands with fast and reliable delivery times, whether for standard sizes or custom specifications. Supported by a team of experienced professionals, Teshi Group is committed to providing outstanding customer service and technical expertise, ensuring that clients receive the best solutions for their specific needs. Their comprehensive approach, from design and manufacturing to testing and global distribution, makes Teshi Group a preferred choice for Socket Weld Caps in India and beyond, setting industry benchmarks for quality and reliability.
About Socket Weld Cap :-
A Socket Weld Cap is a type of pipe fitting designed to close the end of a pipe, creating a secure and leak-proof seal. These caps are part of the socket weld fittings family, used predominantly in high-pressure, high-temperature applications within industries such as oil and gas, chemical processing, and power generation. Manufactured from durable materials such as stainless steel, carbon steel, and alloy steel, socket weld caps are engineered to handle both corrosive and non-corrosive fluids, providing resilience and reliability in demanding environments.
The design of a socket weld cap includes a socket into which the pipe end is inserted. Once in place, the pipe and cap are welded together around the joint, ensuring a tight, permanent seal that can withstand substantial pressure and thermal stress. This welding process eliminates the need for threading, reducing the risk of leaks and enhancing structural integrity, which is crucial in systems where safety and performance are paramount.
Socket weld caps are valued for their straightforward installation and their ability to deliver a strong and seamless connection. They are particularly advantageous in confined spaces where space optimization is essential, as the compact design facilitates a flush, low-profile finish. Available in various sizes and specifications to suit different piping requirements, socket weld caps are an ideal solution for sealing pipe ends in high-performance systems, providing durability, safety, and long-term reliability in critical applications.
Dimensions of Socket Weld Cap
Teshi Group is an ISO certified Socket Weld Cap manufacturer & distributor in India
Standard Specification of Socket Weld Cap
Standard Specifications |
Dimensions
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ANSI ASTM A403 / ASME SA403, ANSI B16.9, ASME B16.25, ASME B16.28, MSS SP-43.
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Size
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1/2" (15 NB) to 48" (1200NB)
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Type
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Seamless / ERW / Welded / Fabricated
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DIN
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DIN2605, DIN2615, DIN2616, DIN2617, DIN28011
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EN
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EN10253-1, EN10253-2
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Schedule
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SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS
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Form
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End Caps, Pipe Caps, Pipe End Caps.
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Material & Grades of Socket Weld Cap
Material & Grades |
Stainless Steel Socket Weld Cap
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ASTM A403 WP316/316L, ASTM A403 WP304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404, 304H, 309, 310, 316, 316L, 317L, 321, 347, 904L
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Duplex & Super Duplex Steel Socket Weld Cap
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ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462
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Carbon Steel Socket Weld Cap
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ASTM A234, ASME SA234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70.
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Low Temperature Carbon Steel Socket Weld Cap
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ASTM A420 WPL3, A420 WPL6
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Alloy Steel Socket Weld Cap
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ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91
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Nickel Alloy Socket Weld Cap
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ASTM B336, ASME SB336, Nickel 200 (UNS No. No2200), Nickel 201 (UNS No. N02201), Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500), Inconel 800 (UNS No. N08800), Inconel 825 (UNS No. N08825), Inconel 600 (UNS No. N06600), Inconel 625 (UNS No. N06625), Inconel 601 (UNS No. N06601), Hastelloy C 276 (UNS No. N10276), Alloy 20 (UNS No. N08020), Titanium (Grade I & II), Cupro-Nickel 70/30, CuNi10Fe1Mn, CuNi30Mn1Fe.
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Application Of Socket Weld Cap
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Application |
1
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Stainless Steel Buttweld Cap uses in Oil and Gas Pipeline
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2
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Butt weld Caps uses in Chemical Industry
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3
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Alloy Steel Caps uses in Plumbing
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4
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Buttweld Eccentric Pipe Cap uses in Heating
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5
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Buttweld Cap Fittings uses in Water Supply Systems
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6
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ANSI B16.9 Buttweld Caps uses in Power Plant
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7
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Buttweld Cap Fitting uses in Paper & Pulp Industry
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8
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End Cap uses in General Purpose Applications
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9
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Buttweld End Cap uses in Fabrication Industry
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10
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End Cap uses in Food Processing Industry
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11
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Buttweld End Caps uses in Structural Pipe
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Teshi Group Is A Leading Suppliers Of Socket Weld Cap
We supply Socket Weld Cap to Agra, Ahmedabad, Ajmer, Aligarh, Allahabad, Ambattur, Amravati, Amritsar, Asansol, Aurangabad, Bangalore, Bareilly, Belgaum, Bhavnagar, Bhilai Nagar, Bhiwandi, Bhopal, Bhubaneswar, Bikaner, Chandigarh, Chennai, Coimbatore, Cuttack, Dehradun, Delhi, Dhanbad, Durgapur, Faridabad, Firozabad, Gaya, Ghaziabad, Gorakhpur, Gulbarga, Guntur, Gurgaon, Guwahati, Gwalior, Haora, Hubli and Dharwad, Hyderabad, Indore, Jabalpur, Jaipur, Jalandhar, Jalgaon, Jammu, Jamnagar, Jamshedpur, Jhansi, Jodhpur, Kalyan & Dombivali, Kanpur, Karnataka, Kochi, Kolapur, Kolkata, Kota, Loni, Lucknow, Ludhiana, Madurai, Maheshtala, Malegoan, Mangalore, Meerut, Mira, Bhayander, Moradabad, Mumbai, Nagpur,Nanded Waghala, Nashik, Navi Mumbai, Nellore, Noida, Patna, Pimpri & Chinchwad, Pune, Raipur, Rajkot, Ranchi, Saharanpur, Salem, Sangli Miraj Kupwad, Siliguri, Solapur, Srinagar, Surat, Thane, Thiruvananthapuram, Tiruchirappalli, Tirunelveli, Udaipur, Ujjain, Ulhasnagar, Vadodara, Varanasi, Vasai Virar, Vijayawada, Visakhapatnam, Warangal.
Socket Weld Cap Exporter to all major cities in the world
We export Socket Weld Cap to Seoul, Hanoi, Los Angeles, Rio de, Houston, York, Dammam, Al-Khobar, Bogota, Al-Jubail, Chiyoda, Abu Dhabi, Kuwait Santiago, Perth, Busan, London, Jakarta, Surat, Courbevoie, Dallas, Calgary, Mexico Muscat, Aberdeen, City, Edmonton, Riyadh, Caracas, Ahvaz, Brisbane, Moscow, Milan, Manama, Ulsan, Jaya, Granada, Vung Petaling, Melbourne, Montreal, Port-of-Spain, La Victoria, Istanbul, Janeiro, Karachi, New Singapore, Madrid, Lagos, Atyrau, Sydney, Kuala Dubai, City, Bangkok, Toronto, Gimhae-si, Lumpur, Jeddah, Pimpri-Chinchwad, Tehran, Doha, Ho-Chi-Minh-City, Algiers, Tau, Colombo, Ernakulam, Geoje-si, Cairo, Sharjah, Lahore.
Teshi exports Socket Weld Cap in more than 50 countries. We have shipments going out monthly to different countries for our newly acquired customers. Our ready stock of Flanges helps us ship the Flange and meet the requirement and demands of our customers as fast as possible.
We Export Socket Weld Cap to United States (USA), Canada, Germany, Japan, France, Middle-East, Bangladesh, Nepal etc.
Product
Export
Frequently Asked Questions
Most frequent questions and answers
What is a Socket Weld Cap?
A socket weld cap is a type of pipe fitting used to seal the end of a pipe, blocking the flow in the system. It is welded onto the end of a pipe by inserting the pipe into the socket and applying a fillet weld around the cap’s edge, creating a secure, leak-proof seal.
What are the typical applications of Socket Weld Caps?
Socket weld caps are commonly used in high-pressure, small-diameter piping systems in industries like oil and gas, petrochemical, power generation, and chemical processing. They are ideal for permanently closing off pipe ends in systems that require a strong, leak-resistant seal.
What materials are Socket Weld Caps made from?
Socket weld caps are typically made from materials such as carbon steel, stainless steel, and alloy steel. The material choice depends on the application, environmental conditions, and compatibility with the system’s fluid or gas.
What standards govern the design of Socket Weld Caps?
Socket weld caps usually follow standards such as ASME B16.11 and ANSI B16.11, which define their dimensions, pressure ratings, and material requirements, ensuring compatibility and safety in high-pressure systems.
What are the available sizes for Socket Weld Caps?
Socket weld caps are available in a range of sizes, generally from 1/8 inch to 4 inches. These sizes accommodate small-diameter, high-pressure piping systems typically used in industrial applications.
What are the benefits of using Socket Weld Caps?
Socket weld caps provide a durable, leak-proof end to piping systems, making them suitable for high-pressure applications. Their compact design and easy weld connection make them ideal for space-constrained systems and provide long-lasting, secure sealing in industrial environments.
How do Socket Weld Caps differ from Threaded Caps?
Socket weld caps are welded onto the pipe, providing a stronger and more secure seal than threaded caps, which are screwed onto pipe ends. This makes socket weld caps more suitable for high-pressure, high-stress environments, while threaded caps are often used in lower-pressure applications where easy removal is required.
How do I install a Socket Weld Cap?
To install a socket weld cap, insert the end of the pipe into the cap’s socket, ensuring proper alignment. Apply a fillet weld around the outer edge of the socket to create a permanent, leak-proof seal. Proper welding technique and alignment are critical for ensuring the cap’s reliability.
Are Socket Weld Caps suitable for high-temperature applications?
Yes, socket weld caps can be used in high-temperature applications if made from heat-resistant materials such as alloy steel or certain types of stainless steel. It’s essential to check the material’s temperature limits to ensure it meets the system’s requirements.
Can Socket Weld Caps be used in corrosive environments?
Yes, socket weld caps can be used in corrosive environments if constructed from corrosion-resistant materials, such as stainless steel or special alloys. For additional protection, coatings like epoxy or galvanization can be applied to further enhance resistance to corrosion.
How do I maintain a Socket Weld Cap?
Maintenance for socket weld caps includes regular inspections for signs of corrosion, cracking, or wear. In high-stress or corrosive environments, additional non-destructive testing methods, like ultrasonic or radiographic testing, may be used to ensure the integrity of the welds and material.
What limitations should I consider with Socket Weld Caps?
Socket weld caps are limited to smaller-diameter pipes (up to around 4 inches) and require skilled welding for installation. They are not intended for applications where frequent removal or disassembly is required, as cutting and rewelding are necessary for replacement or repair.
Are Socket Weld Caps suitable for gas systems?
Yes, socket weld caps are well-suited for gas systems because they create a leak-proof seal when welded correctly. They are commonly used in gas distribution and processing systems where safety and leak prevention are critical.
What testing is performed on Socket Weld Caps?
Socket weld caps undergo various tests to ensure quality, including hydrostatic pressure testing to check for leaks, material integrity testing, and non-destructive testing (NDT) methods like ultrasonic or radiographic inspection. These tests ensure that the caps meet safety and performance standards for high-pressure applications.
Can Socket Weld Caps be used with pipes of different materials?
It’s generally recommended to match the material of the socket weld cap with the pipe material to avoid issues such as differential thermal expansion and corrosion. If mixed materials are necessary, using corrosion-resistant alloys or applying protective coatings can help minimize potential issues.
Are Socket Weld Caps resistant to vibration and stress?
Socket weld caps are durable and can withstand moderate vibration and stress, making them suitable for various industrial applications. However, excessive vibration over time may affect the integrity of the weld, so additional support or vibration dampening may be necessary in high-vibration environments.
How does a Socket Weld Cap compare to a Butt Weld Cap?
Socket weld caps are generally used for smaller-diameter pipes and are socket-welded onto the pipe end, while butt weld caps are used for larger pipes and are welded along the pipe’s circumference. Butt weld caps require more welding skill and are used in larger, high-pressure systems, while socket weld caps are more compact and easier to install in confined spaces.
How do I ensure quality in Socket Weld Caps?
To ensure quality, choose socket weld caps from reputable manufacturers who follow industry standards such as ASME B16.11. Confirm that the caps come with proper certification and have undergone testing for pressure, weld integrity, and material quality to meet your system’s requirements.
Can Socket Weld Caps be used in sanitary applications?
Socket weld caps are not typically used in sanitary or food-grade applications, where fittings that can be easily cleaned and inspected are preferred. However, if the material and welding quality meet sanitary standards, they may be used in certain sanitary systems with limited disassembly needs.
Are there specific storage requirements for Socket Weld Caps before installation?
Socket weld caps should be stored in a dry, clean environment to prevent contamination, moisture, and rust. Stainless steel caps should be stored separately from carbon steel to avoid contamination. Clean storage helps maintain the quality of the cap and ensures a reliable connection when installed.
Can Socket Weld Caps be removed and reused?
Socket weld caps are not designed for easy removal, as they are permanently welded onto the pipe. To remove a socket weld cap, it must be cut off, which can damage the cap and make it unsuitable for reuse. If a temporary seal is required, a threaded cap or a flanged connection might be a better option.
What are common thickness options for Socket Weld Caps?
The wall thickness of socket weld caps typically matches the schedule of the pipe, ensuring uniform strength and compatibility. Common thicknesses are available in pipe schedules like SCH 40, SCH 80, and SCH 160. The specific thickness should be chosen based on the pressure rating and requirements of the piping system.
Are Socket Weld Caps suitable for underwater applications?
Yes, socket weld caps can be used in underwater or submersed applications if constructed from materials resistant to corrosion, such as stainless steel or other suitable alloys. Proper welding techniques are essential to ensure the cap is fully sealed and remains leak-proof under water.
Can Socket Weld Caps handle high-pressure steam?
Socket weld caps can handle high-pressure steam if made from a material that withstands high temperatures and pressures, such as certain stainless steels or alloy steels. Proper pressure rating (e.g., 3000, 6000 psi) should be chosen based on the steam pressure requirements.
How does temperature affect the performance of Socket Weld Caps?
Temperature can affect the material properties of socket weld caps, impacting their strength and durability. High temperatures can weaken some materials, so choosing a cap made from temperature-resistant alloys or stainless steel is crucial for applications involving extreme heat. For low temperatures, ensure the material can handle potential brittleness.
Can Socket Weld Caps be coated or painted?
Yes, socket weld caps can be coated or painted for added protection, especially in corrosive environments. Coatings like epoxy, galvanization, or specialized paints provide a protective barrier, extending the lifespan of the fitting. The coating should be compatible with the cap material and the environmental conditions.
How do I select the right Socket Weld Cap for my application?
Select the right socket weld cap by considering factors like material compatibility, pressure rating, temperature requirements, and corrosion resistance. Ensure the cap meets relevant standards (such as ASME B16.11) and is sized correctly for the pipe it will be attached to.
Are there any specific welding procedures for installing Socket Weld Caps?
Yes, socket weld caps require a fillet weld at the connection point. Skilled welding and proper technique are essential to create a secure seal, especially in high-pressure systems. Following guidelines for pre-weld preparation, alignment, and post-weld inspection can help achieve a reliable weld.
