Reducing Insert Manufacturer
Best Butt Weld Fittings Manufacturer in India since 1971.
Table of Contents
Teshi Group : Leading Manufacturer, Stockist, Supplier, and Exporter of Reducing Insert in India.
Teshi Group is a leading manufacturer, stockist, supplier, and exporter of high-quality Reducing Inserts in India, renowned for its excellence in producing precision-engineered components for a wide range of industrial applications. Specializing in the fabrication of reducing inserts, Teshi Group has earned a reputation for delivering products that ensure secure and efficient transitions between different pipe sizes, playing a critical role in pipe fittings and connection systems. With years of expertise in manufacturing, the company is committed to providing reducing inserts that meet the highest international standards, offering durability, reliability, and superior performance even under extreme conditions. Teshi Group’s state-of-the-art production facilities and advanced engineering capabilities allow them to offer a diverse range of reducing inserts, including both standard and custom designs, to meet the specific needs of industries such as oil and gas, petrochemical, chemical, pharmaceutical, power generation, and more. The company’s stringent quality control processes ensure that every reducing insert is produced with precise dimensions and excellent corrosion resistance, making them suitable for use in a variety of environments, including high-pressure and high-temperature systems. As a trusted supplier and exporter, Teshi Group maintains a comprehensive inventory of reducing inserts, enabling them to provide fast and efficient delivery across the globe. Their customer-centric approach, along with technical expertise and reliable support, makes them the preferred choice for reducing inserts in both domestic and international markets. Whether it is for large-scale industrial projects or specialized applications, Teshi Group’s reducing inserts continue to meet the diverse needs of its customers with outstanding quality and performance.
About Reducing Insert :-
A reducing insert is a specialized component used in piping systems to connect pipes of different diameters, effectively reducing the size of the pipe while maintaining a secure and reliable connection. Typically made from materials such as stainless steel, carbon steel, or alloys, reducing inserts are used in applications where a transition between larger and smaller pipe sizes is required without compromising the flow characteristics or structural integrity of the system.
These inserts are installed inside the larger pipe and provide a smooth, seamless transition to the smaller diameter pipe. They are particularly valuable in systems where space constraints or material savings are a concern, as they eliminate the need for bulky or expensive fittings. Reducing inserts are often employed in industries such as oil and gas, chemical processing, water treatment, and power generation, where they ensure that fluid flow is maintained efficiently despite changes in pipe size.
The installation of a reducing insert is typically straightforward and involves welding or mechanical fastening, depending on the system design. The primary benefit of using reducing inserts lies in their ability to provide a secure, leak-proof seal while minimizing the potential for turbulence or pressure loss that can occur with traditional reduction fittings. By offering a smooth internal surface and consistent transition between pipe sizes, reducing inserts help optimize the performance and longevity of the piping system.
Teshi Group is an ISO certified Reducing Insert manufacturer & distributor in India
Standard Specification of Reducing Insert
Standard Specifications |
Dimensions
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ASME 16.11, MSS SP-79, MSS SP-95, 83, 95, 97, BS 3799
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Size
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1/2"NB TO 4"NB IN
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Type
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Socket Weld (S/W) & SCREWED (SCRD) – NPT, BSP, BSPT
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Class
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3000 LBS, 6000 LBS, 9000 LBS
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Form
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45 Deg Elbow, 90 Deg Elbow, Forged Elbow, Threaded Elbow, Socket Weld Elbow.
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Material & Grades of Reducing Insert
Material & Grades |
Stainless Socket Weld Coupling
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ASTM A182 F304, F304L, F306, F316L, F304H, F309S, F309H, F310S, F310H, F316TI, F316H, F316LN, F317, F317L, F321, F321H, F11, F22, F91, F347, F347H, F904L, ASTM A312/A403 TP304, TP304L, TP316, TP316L
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Duplex & Super Duplex Steel Socket Weld Coupling
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ASTM A 182 – F 51, F53, F55 S 31803, S 32205, S 32550, S 32750, S 32760, S 32950.
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Carbon Steel Socket Weld Coupling
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ASTM/ ASME A 105, ASTM/ ASME A 350 LF 2, ASTM / ASME A 53 GR. A & B, ASTM A 106 GR. A, B & C. API 5L GR. B, API 5L X 42, X 46, X 52, X 60, X 65 & X 70. ASTM / ASME A 691 GR A, B & C
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Low Temperature Carbon Steel Socket Weld Coupling
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ASTM/ASME A420 SA/420 WPL3, WPL6
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Alloy Steel Socket Weld Coupling
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ASTM / ASME A 182, ASTM / ASME A 335, ASTM / ASME A 234 GR P 1, P 5, P 9, P 11, P 12, P 22, P 23, P 91, ASTM / ASME A 691 GR 1 CR, 1 1/4 CR, 2 1/4 CR, 5 CR, 9CR, 91
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Nickel Alloy Socket Weld Coupling
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ASTM / ASME SB 336, ASTM / ASME SB 564 / 160 / 163 / 472, UNS 2200 (NICKEL 200) , UNS 2201 (NICKEL 201 ) , UNS 4400 (MONEL 400 ) , UNS 8020 ( ALLOY 20 / 20 CB 3 ) , UNS 8825 INCONEL (825) , UNS 6600 (INCONEL 600 ) , UNS 6601 (INCONEL 601) , UNS 6625 (INCONEL 625) , UNS 10276 (HASTELLOY C 276)
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Application Of Reducing Insert
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Application |
1
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Stainless Steel Buttweld Cap uses in Oil and Gas Pipeline
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2
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Butt weld Caps uses in Chemical Industry
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3
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Alloy Steel Caps uses in Plumbing
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4
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Buttweld Eccentric Pipe Cap uses in Heating
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5
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Buttweld Cap Fittings uses in Water Supply Systems
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6
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ANSI B16.9 Buttweld Caps uses in Power Plant
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7
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Buttweld Cap Fitting uses in Paper & Pulp Industry
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8
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End Cap uses in General Purpose Applications
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9
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Buttweld End Cap uses in Fabrication Industry
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10
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End Cap uses in Food Processing Industry
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11
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Buttweld End Caps uses in Structural Pipe
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Teshi Group Is A Leading Suppliers Of Reducing Coupling
We supply Reducing Insert to Agra, Ahmedabad, Ajmer, Aligarh, Allahabad, Ambattur, Amravati, Amritsar, Asansol, Aurangabad, Bangalore, Bareilly, Belgaum, Bhavnagar, Bhilai Nagar, Bhiwandi, Bhopal, Bhubaneswar, Bikaner, Chandigarh, Chennai, Coimbatore, Cuttack, Dehradun, Delhi, Dhanbad, Durgapur, Faridabad, Firozabad, Gaya, Ghaziabad, Gorakhpur, Gulbarga, Guntur, Gurgaon, Guwahati, Gwalior, Haora, Hubli and Dharwad, Hyderabad, Indore, Jabalpur, Jaipur, Jalandhar, Jalgaon, Jammu, Jamnagar, Jamshedpur, Jhansi, Jodhpur, Kalyan & Dombivali, Kanpur, Karnataka, Kochi, Kolapur, Kolkata, Kota, Loni, Lucknow, Ludhiana, Madurai, Maheshtala, Malegoan, Mangalore, Meerut, Mira, Bhayander, Moradabad, Mumbai, Nagpur,Nanded Waghala, Nashik, Navi Mumbai, Nellore, Noida, Patna, Pimpri & Chinchwad, Pune, Raipur, Rajkot, Ranchi, Saharanpur, Salem, Sangli Miraj Kupwad, Siliguri, Solapur, Srinagar, Surat, Thane, Thiruvananthapuram, Tiruchirappalli, Tirunelveli, Udaipur, Ujjain, Ulhasnagar, Vadodara, Varanasi, Vasai Virar, Vijayawada, Visakhapatnam, Warangal.
Reducing Insert Exporter to all major cities in the world
We export Reducing Insert to Seoul, Hanoi, Los Angeles, Rio de, Houston, York, Dammam, Al-Khobar, Bogota, Al-Jubail, Chiyoda, Abu Dhabi, Kuwait Santiago, Perth, Busan, London, Jakarta, Surat, Courbevoie, Dallas, Calgary, Mexico Muscat, Aberdeen, City, Edmonton, Riyadh, Caracas, Ahvaz, Brisbane, Moscow, Milan, Manama, Ulsan, Jaya, Granada, Vung Petaling, Melbourne, Montreal, Port-of-Spain, La Victoria, Istanbul, Janeiro, Karachi, New Singapore, Madrid, Lagos, Atyrau, Sydney, Kuala Dubai, City, Bangkok, Toronto, Gimhae-si, Lumpur, Jeddah, Pimpri-Chinchwad, Tehran, Doha, Ho-Chi-Minh-City, Algiers, Tau, Colombo, Ernakulam, Geoje-si, Cairo, Sharjah, Lahore.
Teshi exports Reducing Insert in more than 50 countries. We have shipments going out monthly to different countries for our newly acquired customers. Our ready stock of Flanges helps us ship the Flange and meet the requirement and demands of our customers as fast as possible.
We Reducing Insert to United States (USA), Canada, Germany, Japan, France, Middle-East, Bangladesh, Nepal etc.
Product
Export
Frequently Asked Questions
Most frequent questions and answers
What are reducing inserts?
Reducing inserts are specialized components designed to reduce the size of threaded holes in a workpiece. They allow the use of smaller fasteners, enabling cost-effective repairs and adaptations in manufacturing.
How do reducing inserts work?
Reducing inserts work by being installed into an existing larger threaded hole. Once inserted, they provide a new, smaller threaded surface where smaller fasteners can be used.
What materials are reducing inserts made of?
Reducing inserts are typically made from high-strength materials such as stainless steel, brass, or hardened steel, which offer durability and resistance to wear.
Where are reducing inserts used?
They are commonly used in automotive, aerospace, and machinery applications, where repairing damaged threads or adjusting hole sizes is necessary.
What are the benefits of using reducing inserts?
Reducing inserts offer several benefits, including the ability to repair damaged threads, create more compact designs, improve thread strength, and allow for the use of smaller fasteners without sacrificing performance.
Are reducing inserts easy to install?
Yes, reducing inserts are generally easy to install, requiring simple tools like a tap or wrench. Some types come with self-locking features that enhance their reliability.
Do reducing inserts require special maintenance?
No, reducing inserts are low-maintenance and durable. However, periodic inspections to ensure they remain secure in the hole and function properly are recommended.
How do I choose the right reducing insert?
The right reducing insert depends on the material of the base part, the required thread size, and the specific application. It’s important to select an insert that matches the size of the hole, as well as the type and strength of the material to ensure proper fit and performance.
Can reducing inserts be used in all types of materials?
Reducing inserts can be used in most materials, including aluminum, steel, cast iron, and plastic. However, the choice of insert material (like stainless steel or brass) should match the properties of the base material for optimal strength and durability.
What is the difference between reducing inserts and standard inserts?
Reducing inserts are specifically designed to convert larger thread sizes into smaller ones, while standard inserts typically repair or reinforce existing threads without altering the size. Reducing inserts are used when there’s a need to change the size of the threaded hole.
Can reducing inserts be removed or replaced?
Yes, reducing inserts can be removed and replaced, though the process may require specific tools, such as an extractor, especially if they are heavily used or damaged. Replacing the insert may be necessary if it becomes worn or compromised.
Are reducing inserts cost-effective?
Yes, reducing inserts are cost-effective solutions for repairing or modifying threads without needing to replace expensive components. They allow the reuse of existing materials while providing a reliable and durable thread.
Can reducing inserts withstand high loads and vibrations?
Yes, reducing inserts are designed to provide strong, reliable threads that can withstand high loads, vibrations, and mechanical stress. The material choice and installation technique ensure the insert remains secure during operation.
Are there different types of reducing inserts?
Yes, there are various types of reducing inserts, such as helical coil inserts, solid inserts, and key-locking inserts. The type chosen depends on factors such as the strength required, load capacity, and whether the application requires a permanent or removable solution.
How do I install a reducing insert?
Installing a reducing insert typically involves drilling and tapping the base material to fit the insert, followed by screwing the insert into place. Some inserts feature locking mechanisms that prevent loosening over time. Always follow the manufacturer’s instructions to ensure a secure installation.
Can reducing inserts be used for thread repair?
Yes, reducing inserts can be used for thread repair when the original threads are damaged or worn out. They provide a new set of threads in a smaller size, ensuring the integrity of the connection.
Do reducing inserts improve the strength of threads?
Yes, reducing inserts can enhance the strength of threads, especially in materials that are prone to wear or damage. They reinforce the threads and prevent stripping or deformation, providing a longer-lasting, more secure fastening solution.
Are reducing inserts permanent or removable?
Some reducing inserts are permanent, while others are designed to be removable. Permanent inserts are typically used when a permanent change in the thread size is needed, while removable inserts allow for easy maintenance or adjustments in the future.
Can reducing inserts be used in both internal and external threads?
Yes, reducing inserts can be used for both internal and external threads, depending on the type of insert and the application. Some inserts are designed specifically for internal threads, while others work for external threads to reduce their size.
Are reducing inserts reusable?
While some inserts can be reused if removed carefully and in good condition, others are designed for single-use, especially in high-stress applications. It’s best to assess the condition of the insert and the application requirements before deciding to reuse one.
What is the maximum load capacity of reducing inserts?
The maximum load capacity depends on the material and design of the insert, as well as the material of the base part. In general, high-quality reducing inserts can withstand substantial loads, but it’s important to select the right insert for the specific application to ensure it can handle the required stresses.
How do I prevent reducing inserts from loosening over time?
To prevent reducing inserts from loosening, ensure they are installed correctly using the appropriate installation tools and techniques. Some inserts come with a locking mechanism or special coatings that help secure them in place, preventing loosening due to vibration or wear.
Are reducing inserts available in different thread standards?
Yes, reducing inserts are available in a variety of thread standards, such as Metric, Unified Thread Standard (UTS), and others. It’s important to choose the insert that matches the specific thread standard of the existing hole to ensure proper fit and function.
Can reducing inserts be used in high-temperature environments?
Yes, many reducing inserts are designed to withstand high temperatures, especially those made from heat-resistant materials such as stainless steel or alloy steel. For extreme temperature conditions, selecting inserts specifically rated for high heat resistance is essential.
How do reducing inserts compare to helicoil inserts?
Reducing inserts and helicoil inserts serve similar functions, but the key difference lies in the design. While reducing inserts are used to change the thread size, helicoils are typically used for thread repair without changing the size. Helicoils are coiled inserts that create a stronger, more durable thread in damaged or worn holes.
What is the installation procedure for reducing inserts?
The installation procedure involves drilling the existing hole to the required size, tapping it to create internal threads, and then screwing in the reducing insert. Some inserts may require additional tools, like a tool to set or lock the insert into place. It’s crucial to follow the manufacturer’s instructions to ensure correct installation and optimal performance.
Can reducing inserts be used for aluminum or softer metals?
Yes, reducing inserts are commonly used for aluminum and other softer metals. They provide reinforcement to the threads in these materials, which are more prone to stripping or damage compared to harder materials like steel.
Do reducing inserts offer vibration resistance?
Yes, reducing inserts are often designed with vibration resistance in mind. Many types feature locking mechanisms or special coatings to ensure they stay securely in place, even in applications that experience frequent movement or vibrations.
