Flat Face Flange Manufacturer
Best Flat Face Flanges Manufacturer in India since 1971.
Table of Contents
Teshi Group: Leading Manufacturer, Stockist, Supplier, and Exporter of Flat Face Flanges in India.
Teshi Group stands as a leading manufacturer, stockist, supplier, and exporter of flat face flanges in India. With decades of experience in the industry, Teshi Group has earned a reputation for delivering precision-engineered products that meet the highest quality standards. Their flat face flanges are designed to provide a secure and leak-proof seal in piping systems, offering reliability in various industrial applications, including oil and gas, chemical, petrochemical, and power generation sectors. The company’s commitment to innovation, combined with its advanced manufacturing capabilities, ensures that each flange is crafted with precision to meet the specific needs of customers across the globe. Teshi Group’s flat face flanges are available in a wide range of sizes, materials, and specifications, making them suitable for a variety of pressure and temperature conditions. Whether for new installations or system maintenance, Teshi Group’s flanges are known for their durability, performance, and cost-effectiveness. With a global reach, they continue to supply these essential components to industries worldwide, maintaining their position as a trusted name in the flange manufacturing sector.
About Flat Face Flanges :-
Flat Face Flanges are a type of flange commonly used in piping systems, characterized by a flat sealing surface that provides a simple and effective connection between pipes, valves, or equipment. Unlike raised face flanges, which have a protruding sealing surface designed to press against a gasket, flat face flanges have a completely flat surface that ensures a flush fit with the connected equipment or piping. This design is particularly useful in applications where the connecting surface needs to be level and flush, such as in low-pressure systems, or where the piping material is made of brittle materials like cast iron. The Flat Face Flange design ensures an even distribution of pressure across the gasket, which helps to create a secure seal and prevent leakage. These flanges are generally used in conjunction with full-face gaskets, as the flat sealing surface accommodates the full surface area of the gasket, providing an efficient sealing mechanism for lower pressure applications. Flat face flanges are commonly found in industries such as water treatment, sewage systems, and HVAC, where lower pressure and non-critical piping systems are common. They are manufactured in various materials, including carbon steel, stainless steel, and cast iron, and are available in different sizes and pressure ratings to suit a range of application needs. One of the key advantages of Flat Face Flanges is their compatibility with flanged connections made from the same material, minimizing the potential for leaks and ensuring uniformity in mechanical strength, particularly in systems where dissimilar materials or brittle substances are used. However, Flat Face Flanges are typically not recommended for high-pressure systems, where the raised face design is better suited to withstand the increased stress and higher sealing requirements.
Dimensions of Flat Face Flange
Teshi Group is an ISO certified Flat Face flanges manufacturer & distributor in India.
Standard Specification of Flat Face Flanges
Standard Specifications |
Dimensions
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ANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom Drawings
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Size
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1/2" (15 NB) to 48" (1200NB)
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Class
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150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS, DIN Standard ND-6,10, 16, 25, 40 Etc.
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DIN
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DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636,DIN 2637, DIN 2638, DIN 2673
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BS
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BS 4504 , BS 4504, BS 1560, BS 10
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PN
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PN6, PN10, PN16, PN25, PN40
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Flange Face Type
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Flate Face (FF), Raised Face (RF), Ring Type Joint (RTJ)
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Material & Grades of Flat Face Flanges
Material & Grades |
Stainless Steel Flat Face Flange
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ASTM A 182, A 240 F 304, 304L, 304H, 316, 316L, 316Ti, 310, 310S, 321, 321H, 317, 347, 347H, 904L
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Duplex & Super Duplex Steel Flat Face Flange
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ASTM / ASME A/SA 182 F 44, F 45, F51, F 53, F 55, F 60, F 61
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Carbon Steel Flat Face Flanges
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ASTM / ASME A/SA 105 ASTM / ASME A 350, ASTM A 181 LF 2 / A516 Gr.70 A36, A694 F42, F46, F52, F60, F65, F706
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Low Temperature Carbon Steel Flat Face Flanges
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ASTM A350, LF2, and LF3
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Alloy Steel Flat Face Flanges
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ASTM / ASME A/SA 182 & A 387 F1, F5, F9, F11, F12, F22, F91
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Copper Alloy Steel Flat Face Flanges
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ASTM SB 61 , SB62 , SB151 , SB152 UNS No. C 70600 (Cu-Ni 90/10), C 71500 (Cu-Ni 70/30), UNS No. C 10100, 10200, 10300, 10800, 12000, 12200
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Nickel Alloy Flat Face Flanges
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ASTM SB564, SB160, SB472, SB162 Nickel 200 (UNS No. N02200), Nickel 201 (UNS No. N02201), Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500), Inconel 800 (UNS No. N08800), Inconel 825 (UNS No. N08825), Inconel 600 (UNS No. N06600), Inconel 625 (UNS No. N06625), Inconel 601 (UNS No. N06601), Hastelloy C 276 (UNS No. N10276), Alloy 20 (UNS No. N08020)
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Application Of Flat Face Flanges
Sl |
Application |
1
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ANSI B16.5 Class 150 Flat Face Flange uses in Industrial Boilers Industry
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2
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ASTM A182 Stainless Steel Flat Face Flange uses in Power Plants Industry
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3
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ASME B16.47 Series A and B Flat Face Flange uses in Nuclear Plants Industry
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4
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Stainless Steel Flat Face Flange uses in Oil & Gas Industry
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5
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Super Duplex Steel Flat Face Flange uses in Refineries Industry
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6
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Industrial Flat Face Flange uses in Ship Building Industry
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7
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Super Duplex Steel Flat Face Flangea Forged Flange uses in Heat Exchanger Industry
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8
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Carbon Steel Industrial Flat Face Flange uses in Condensers Industry
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9
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Alloy Steel Industrial Flat Face Flange uses in Paper & Pulp Industry
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10
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Duplex Steel Industrial Flat Face Flange uses in Marine Applications
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11
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Stainless Steel Industrial Flat Face Flange uses in Nuclear Power Industry
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12
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Industrial Flat Face Flangea / Fittings System uses in Fossil Fuel Power Plants Industry
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Teshi Group Is A Leading Suppliers Of Flat Face Flanges In India
We supply flat face flange to Agra, Ahmedabad, Ajmer, Aligarh, Allahabad, Ambattur, Amravati, Amritsar, Asansol, Aurangabad, Bangalore, Bareilly, Belgaum, Bhavnagar, Bhilai Nagar, Bhiwandi, Bhopal, Bhubaneswar, Bikaner, Chandigarh, Chennai, Coimbatore, Cuttack, Dehradun, Delhi, Dhanbad, Durgapur, Faridabad, Firozabad, Gaya, Ghaziabad, Gorakhpur, Gulbarga, Guntur, Gurgaon, Guwahati, Gwalior, Haora, Hubli and Dharwad, Hyderabad, Indore, Jabalpur, Jaipur, Jalandhar, Jalgaon, Jammu, Jamnagar, Jamshedpur, Jhansi, Jodhpur, Kalyan & Dombivali, Kanpur, Karnataka, Kochi, Kolapur, Kolkata, Kota, Loni, Lucknow, Ludhiana, Madurai, Maheshtala, Malegoan, Mangalore, Meerut, Mira, Bhayander, Moradabad, Mumbai, Nagpur,Nanded Waghala, Nashik, Navi Mumbai, Nellore, Noida, Patna, Pimpri & Chinchwad, Pune, Raipur, Rajkot, Ranchi, Saharanpur, Salem, Sangli Miraj Kupwad, Siliguri, Solapur, Srinagar, Surat, Thane, Thiruvananthapuram, Tiruchirappalli, Tirunelveli, Udaipur, Ujjain, Ulhasnagar, Vadodara, Varanasi, Vasai Virar, Vijayawada, Visakhapatnam, Warangal.
Flat Face Flange Exporter to all major cities in the world
We export flat face flange to Seoul, Hanoi, Los Angeles, Rio de, Houston, York, Dammam, Al-Khobar, Bogota, Al-Jubail, Chiyoda, Abu Dhabi, Kuwait Santiago, Perth, Busan, London, Jakarta, Surat, Courbevoie, Dallas, Calgary, Mexico Muscat, Aberdeen, City, Edmonton, Riyadh, Caracas, Ahvaz, Brisbane, Moscow, Milan, Manama, Ulsan, Jaya, Granada, Vung Petaling, Melbourne, Montreal, Port-of-Spain, La Victoria, Istanbul, Janeiro, Karachi, New Singapore, Madrid, Lagos, Atyrau, Sydney, Kuala Dubai, City, Bangkok, Toronto, Gimhae-si, Lumpur, Jeddah, Pimpri-Chinchwad, Tehran, Doha, Ho-Chi-Minh-City, Algiers, Tau, Colombo, Ernakulam, Geoje-si, Cairo, Sharjah, Lahore.
Teshi exports flat face Flanges in more than 50 countries. We have shipments going out monthly to different countries for our newly acquired customers. Our ready stock of Flanges helps us ship the Flange and meet the requirement and demands of our customers as fast as possible.
We Export Flat Face Flange to United States (USA), Canada, Germany, Japan, France, Middle-East, Bangladesh, Nepal etc.
Product
Export
Frequently Asked Questions
Most frequent questions and answers
What is a Flat Face Flange?
A Flat Face Flange (FF flange) is a type of flange with a flat sealing surface, as opposed to a raised face. It is designed to make direct contact with the matching flat surface of another flange, ensuring a tight seal without the need for a gasket.
What applications are Flat Face Flanges used for?
Flat Face Flanges are commonly used in low-pressure systems, especially in industries like water treatment, chemical processing, and food processing, where a tight seal without the need for high-pressure resistance is required.
How does a Flat Face Flange differ from a Raised Face Flange?
The key difference between a Flat Face Flange and a Raised Face Flange is the sealing surface. A Flat Face Flange has a flat surface that mates directly with a flat surface of the opposing flange, while a Raised Face Flange has a raised area that comes into contact with the gasket.
What are the benefits of using Flat Face Flanges?
The main benefits of Flat Face Flanges include ease of installation, uniform distribution of gasket pressure, and their ability to be used in systems where the pipe is prone to distortion, ensuring a secure seal at lower pressures.
What materials are Flat Face Flanges made from?
Flat Face Flanges are typically made from materials like carbon steel, stainless steel, alloy steel, or other corrosion-resistant alloys, depending on the specific requirements of the system and the environment in which they are used.
Can Flat Face Flanges be used with any type of gasket?
Yes, Flat Face Flanges can be used with a variety of gaskets, such as rubber, PTFE, and metallic gaskets, depending on the pressure, temperature, and chemical compatibility of the fluid being handled.
How do you install Flat Face Flanges?
Installation of Flat Face Flanges involves ensuring both the flange faces are clean and free from any debris. A gasket is placed between the flanges, and bolts are tightened evenly to secure the connection.
What are the standard sizes for Flat Face Flanges?
Flat Face Flanges are available in a range of sizes from ½ inch to 24 inches or more, with pressure ratings varying based on the application, typically rated for low to medium pressure systems.
Are Flat Face Flanges suitable for high-pressure systems?
Flat Face Flanges are generally not recommended for high-pressure systems. They are best suited for low to medium-pressure applications, as they lack the pressure resistance provided by raised face flanges.
What is the pressure rating of a Flat Face Flange?
Flat Face Flanges are typically rated for lower pressure applications, often up to 150 psi or 300 psi. For higher pressure requirements, raised face or other specialized flange types should be considered.
What industries use Flat Face Flanges?
Flat Face Flanges are widely used in industries like water and wastewater treatment, food and beverage, pharmaceuticals, and chemical processing, where the requirement is to prevent leaks without high-pressure demands.
Are Flat Face Flanges compatible with other types of flanges?
Flat Face Flanges are usually compatible with other flat face flanges but should not be used with raised face flanges unless they are specifically designed for such applications to avoid leakage or improper sealing.
What are the dimensions of Flat Face Flanges?
The dimensions of Flat Face Flanges, such as bolt circle diameter (BCD), bolt size, and number of bolt holes, are standardized according to ANSI B16.5 or similar specifications for various pressure classes and sizes.
What are the limitations of Flat Face Flanges?
One limitation of Flat Face Flanges is their lower pressure rating compared to raised face flanges, which makes them unsuitable for high-pressure or high-temperature systems.
Can Flat Face Flanges be used in corrosive environments?
Yes, Flat Face Flanges made from corrosion-resistant materials such as stainless steel or Hastelloy can be used in corrosive environments, including chemical and marine applications.
How do Flat Face Flanges handle temperature variations?
Flat Face Flanges can handle moderate temperature variations but are not suitable for extremely high temperatures. For systems involving extreme temperatures, specialized materials and flange types should be considered.
How do you maintain Flat Face Flanges?
Maintenance of Flat Face Flanges involves regular inspection for signs of corrosion, damage, or leaks. Cleaning the flange faces and ensuring the gasket is in good condition helps maintain a tight seal.
What is the flange surface finish for Flat Face Flanges?
The surface finish of Flat Face Flanges is typically smooth, ensuring a good seal with the gasket. The surface is finished to meet specific roughness parameters, often specified by standards such as ASME B16.5.
Are Flat Face Flanges easy to install?
Yes, Flat Face Flanges are relatively easy to install because they do not require special tools or equipment, and the bolting process is straightforward. Proper alignment and torqueing are essential for effective sealing.
How can I ensure a leak-proof connection with Flat Face Flanges?
To ensure a leak-proof connection, it’s important to use the correct gasket material, maintain proper alignment between the flanges, and tighten the bolts evenly to the recommended torque value.
Why are Flat Face Flanges often used with cast iron or ductile iron materials?
Flat Face Flanges are often used with cast iron or ductile iron components because these materials are more brittle and prone to cracking. The flat face design evenly distributes stress across the flange surface, reducing the risk of damage during bolting.
Do Flat Face Flanges require specific torque values for installation?
Yes, it’s important to apply specific torque values when installing Flat Face Flanges to ensure even pressure distribution and prevent leaks. Proper torque levels prevent over-compression of the gasket and maintain a secure seal.
Can Flat Face Flanges be connected to raised face flanges?
It is not recommended to connect Flat Face Flanges with raised face flanges, as this can lead to uneven sealing, gasket damage, and potential leaks. Both flange faces should match to ensure a proper seal.
Are Flat Face Flanges compatible with rubber gaskets?
Yes, rubber gaskets are commonly used with Flat Face Flanges, especially in low-pressure applications. Rubber gaskets provide an effective seal between flat surfaces and work well in non-aggressive fluid environments.