Custom Fabrication Manufacturer
Best Butt Weld Fittings Manufacturer in India since 1971.
Table of Contents
Teshi Group : Leading Manufacturer, Stockist, Supplier, and Exporter of Custom Fabrication in India.
Teshi Group is a leading manufacturer, stockist, supplier, and exporter of custom fabrication services in India, specializing in delivering tailored solutions for a wide range of industrial applications. With extensive expertise in precision engineering and advanced fabrication techniques, Teshi Group provides customized solutions for industries such as oil & gas, chemical processing, power generation, construction, pharmaceuticals, and manufacturing. Whether it’s complex structural components, specialized equipment, or piping systems, Teshi Group’s custom fabrication services are designed to meet the unique specifications and requirements of each client.
Teshi Group employs state-of-the-art machinery, skilled craftsmen, and advanced welding techniques to fabricate products from a variety of materials, including carbon steel, stainless steel, alloy steels, and other metals, ensuring the highest levels of quality and durability. From initial design and prototyping to full-scale production, Teshi Group offers end-to-end solutions that include cutting, welding, bending, machining, and surface treatment, providing the flexibility to handle both small and large-scale projects.
The company’s custom fabrication solutions are rigorously tested to meet international standards for performance, safety, and reliability, making Teshi Group a trusted partner for industries that demand precision and high-quality standards. With a commitment to innovation, timely delivery, and cost-effective solutions, Teshi Group continues to be the preferred choice for custom fabrication services, delivering superior results for industries across India and internationally.
About Custom Fabrication :-
Custom fabrication is a specialized process where materials such as metal, plastic, or other materials are tailored and constructed to meet the unique specifications and requirements of a project. Unlike mass-produced components, custom fabrication involves the design, engineering, and creation of one-of-a-kind products or structures, often used in industries such as construction, aerospace, automotive, oil and gas, pharmaceuticals, and food processing. This process is highly flexible, enabling the production of complex parts, equipment, or structures that are not readily available off the shelf. Custom fabrication may include processes such as welding, cutting, bending, machining, and assembly to shape materials into the desired form and functionality.
The custom fabrication process begins with detailed planning and design, often based on specific client needs or project criteria. Skilled engineers and fabricators work closely with clients to understand their requirements, which may involve custom dimensions, shapes, load-bearing specifications, or resistance to extreme conditions like high temperatures, pressure, or corrosive environments. Once the design is finalized, high-tech fabrication methods are employed to transform raw materials into finished products. This may include advanced welding techniques, laser cutting, CNC machining, or bending and rolling for more complex geometries.
One of the primary advantages of custom fabrication is the ability to create solutions that perfectly match the needs of a particular application. For example, industries that require specialized equipment, such as custom pressure vessels, tanks, or piping systems, can benefit from custom fabrication to ensure that the final product meets all safety, regulatory, and operational standards. Additionally, the ability to fabricate custom parts can result in improved performance, enhanced efficiency, and reduced downtime in critical systems.
Custom fabrication is also highly valued for its adaptability in tackling challenges such as limited space, unusual designs, or specific performance requirements. It allows for the creation of products that are more efficient, durable, and suited to the specific conditions they will face, whether it’s in extreme weather, high-pressure environments, or specialized applications like food grade or sterile equipment. With the use of advanced materials, technologies, and manufacturing techniques, custom fabrication provides tailored solutions for complex and high-demand industries, ensuring both functionality and longevity in their applications.
Teshi Group is an ISO certified Custom Fabrication manufacturer & distributor in India.
Standard Specification of Custom Fabrication
Fabricated Items |
Specification |
|---|---|
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Flanges Types
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Slip On, Weld Neck, Long Weld Neck, Threaded, Blind, Companion, Lap Joint.
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Class
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150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS ASA 150, ASA 300, PN 6,10,16,25, 40,64,100,160 ETC. available with NACE MR 01-75
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Size
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1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000
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Types
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Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ), Lap-Joint Face (LJF), Large Male-Female (LMF), Small Male-Female (SMF), Large Tongue & Groove, Small Tongue, Groove
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Material & Grades of Custom Fabrication
Fabricated Items |
Grade |
|---|---|
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Stainless Steel
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ASTM /ASME A/SA 213 / 249 / 269 / 312 / 358 CL. I to V – 304 , 304L , 304H, 309S ,309H , 310S, 310H , 316 , 316TI , 316H , 316 LN , 317 , 317L , 321 , 321H , 347 , 347 H , 904L
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Duplex Steel
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ASTM/ASME A/SA 789, 790 – UNS NO S 31803, S 32205, S 32550, S 32750, S 32760.
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Carbon Steel
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ASTM A106 Gr. A, B & C API 5L Gr. A / B, X42 ,X52 ,X60 ASTM A 53 Gr. A/B
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Alloys Steel
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ASTM /ASME A/SA 213 / 335 / 691 – P5,P9,P11,P12,P22,P91
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Nickel Alloys
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Nickel Alloys 200, Nickel Alloys 201
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Hastelloy
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Hastelloy C-22, Hastelloy C-276, Hastelloy C-2000, Hastelloy C-4, Hastelloy X, Hastelloy B, Hastelloy N, Hastelloy G
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Inconel
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Inconel 600, Inconel 601, Inconel 625, Inconel 625LCF, Inconel 686, Inconel 718, Inconel 800, Inconel 825, Inconel X-750 , Inconel 690, Inconel 602, Inconel 617, Inconel 925, Inconel A-289, Inconel AL-6XN, AL-904L
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Teshi Group Is A Leading Suppliers of Custom Fabrication
We supply Custom Fabrication to Agra, Ahmedabad, Ajmer, Aligarh, Allahabad, Ambattur, Amravati, Amritsar, Asansol, Aurangabad, Bangalore, Bareilly, Belgaum, Bhavnagar, Bhilai Nagar, Bhiwandi, Bhopal, Bhubaneswar, Bikaner, Chandigarh, Chennai, Coimbatore, Cuttack, Dehradun, Delhi, Dhanbad, Durgapur, Faridabad, Firozabad, Gaya, Ghaziabad, Gorakhpur, Gulbarga, Guntur, Gurgaon, Guwahati, Gwalior, Haora, Hubli and Dharwad, Hyderabad, Indore, Jabalpur, Jaipur, Jalandhar, Jalgaon, Jammu, Jamnagar, Jamshedpur, Jhansi, Jodhpur, Kalyan & Dombivali, Kanpur, Karnataka, Kochi, Kolapur, Kolkata, Kota, Loni, Lucknow, Ludhiana, Madurai, Maheshtala, Malegoan, Mangalore, Meerut, Mira, Bhayander, Moradabad, Mumbai, Nagpur,Nanded Waghala, Nashik, Navi Mumbai, Nellore, Noida, Patna, Pimpri & Chinchwad, Pune, Raipur, Rajkot, Ranchi, Saharanpur, Salem, Sangli Miraj Kupwad, Siliguri, Solapur, Srinagar, Surat, Thane, Thiruvananthapuram, Tiruchirappalli, Tirunelveli, Udaipur, Ujjain, Ulhasnagar, Vadodara, Varanasi, Vasai Virar, Vijayawada, Visakhapatnam, Warangal.
Custom Fabrication Exporter To All Major Cities In The World
We export Custom Fabrication to Seoul, Hanoi, Los Angeles, Rio de, Houston, York, Dammam, Al-Khobar, Bogota, Al-Jubail, Chiyoda, Abu Dhabi, Kuwait Santiago, Perth, Busan, London, Jakarta, Surat, Courbevoie, Dallas, Calgary, Mexico Muscat, Aberdeen, City, Edmonton, Riyadh, Caracas, Ahvaz, Brisbane, Moscow, Milan, Manama, Ulsan, Jaya, Granada, Vung Petaling, Melbourne, Montreal, Port-of-Spain, La Victoria, Istanbul, Janeiro, Karachi, New Singapore, Madrid, Lagos, Atyrau, Sydney, Kuala Dubai, City, Bangkok, Toronto, Gimhae-si, Lumpur, Jeddah, Pimpri-Chinchwad, Tehran, Doha, Ho-Chi-Minh-City, Algiers, Tau, Colombo, Ernakulam, Geoje-si, Cairo, Sharjah, Lahore
Teshi exports Custom Fabrication in more than 50 countries. We have shipments going out monthly to different countries for our newly acquired customers. Our ready stock of Flanges helps us ship the Flange and meet the requirement and demands of our customers as fast as possible.
We export Custom Fabrication to United States (USA), Canada, Germany, Japan, France, Middle-East, Bangladesh, Nepal. etc.
Product
Export
Frequently Asked Questions
Most frequent questions and answers
What is custom fabrication?
Custom fabrication refers to the process of designing and manufacturing products or components according to specific requirements or specifications provided by the customer. It involves tailoring the material, size, shape, and functionality of the product to meet unique needs, often involving specialized materials or designs.
What industries use custom fabrication services?
Custom fabrication is widely used in industries such as oil & gas, pharmaceuticals, food processing, automotive, aerospace, power generation, construction, chemical processing, and more. It serves industries requiring highly specialized equipment, components, or structures.
What is the lead time for custom fabrication projects?
Lead time for custom fabrication depends on the complexity of the project, material availability, and the production schedule. Typically, projects may take anywhere from a few days for smaller, simpler parts to several weeks or months for large or highly complex structures.
Can custom fabricated products be made to exact dimensions?
Yes, custom fabrication ensures that products are made to the exact dimensions and specifications required. Using precise measurement tools and advanced technologies like CNC machines allows for highly accurate fabrication.
What is the difference between custom fabrication and mass production?
Custom fabrication involves creating unique or specialized products tailored to a customer’s specific needs, whereas mass production involves creating large quantities of standardized products. Custom fabrication is more flexible and suited to complex, one-off, or low-volume production runs.
Can custom fabricated products be designed for specific functions or applications?
Yes, one of the key advantages of custom fabrication is that products can be designed and tailored specifically for particular functions or applications. This ensures optimal performance, efficiency, and safety for the end user.
What is the difference between welding and custom fabrication?
Welding is a specific process used within custom fabrication to join metal parts together. Custom fabrication encompasses a broader range of processes, including welding, cutting, bending, machining, and assembling components to create a final product.
Are custom fabricated products compliant with industry standards?
Yes, custom fabrication can be designed and manufactured to meet industry-specific standards, such as ASME, ASTM, ISO, API, and others, depending on the application. Compliance ensures that the product meets safety, quality, and performance requirements.
Can you make modifications to an existing design in custom fabrication?
Yes, custom fabrication allows for modifications or enhancements to existing designs. This could involve adding features, adjusting dimensions, or altering materials to improve functionality, performance, or cost-effectiveness.
How do you handle large-scale custom fabrication projects?
Large-scale projects often require detailed project management, advanced fabrication techniques, and coordination with various teams. Typically, a fabricator will use specialized equipment, skilled labor, and a clear timeline to ensure the project is completed to specification and on schedule.
Can custom fabricated products be used for prototypes or low-volume production?
Yes, custom fabrication is ideal for prototypes and low-volume production. It allows for the creation of one-off designs or small runs, which is often needed in industries like aerospace, automotive, and product development.
What is the role of CAD in custom fabrication?
Computer-Aided Design (CAD) software is used to create detailed and precise designs of custom fabricated products. CAD models help visualize the end product, detect potential issues, and provide accurate dimensions for manufacturing.
How do you ensure environmental sustainability in custom fabrication?
Environmental sustainability in custom fabrication involves selecting eco-friendly materials, minimizing waste through efficient cutting techniques, and recycling scrap materials. Additionally, manufacturers can focus on energy-efficient production methods and adhere to environmental regulations during fabrication.
What is the difference between custom fabrication and CNC machining?
Custom fabrication is a broad term that encompasses a variety of processes, including welding, cutting, and assembly. CNC (Computer Numerical Control) machining, on the other hand, is a more specific technique used for precise cutting, milling, drilling, or turning of materials like metals and plastics. CNC machining often plays a role within the larger scope of custom fabrication, especially for parts that require very tight tolerances.
Can you fabricate custom products in small batches or one-offs?
Yes, custom fabrication is ideal for small batches or one-off projects. In fact, many industries use custom fabrication to create prototypes or low-volume production runs before committing to mass production. This allows for flexibility in design and testing before scaling up.
Is custom fabrication available for both simple and complex designs?
Yes, custom fabrication can accommodate both simple and complex designs. For basic parts or components, the process can be straightforward and quick, while more intricate projects with specialized materials or designs may require advanced technology and extended lead times. Custom fabrication allows for a wide range of complexity.
How do you handle design revisions during the fabrication process?
During the fabrication process, design revisions can be accommodated. However, it’s important to note that the earlier in the project revisions are made, the easier and more cost-effective it is to adjust. Revisions can be made through detailed consultation with the client and adjustments to the CAD files or prototypes before proceeding with the final fabrication.
Can you fabricate products with multiple materials?
Yes, custom fabrication can involve the use of multiple materials in a single product. For instance, a product may combine stainless steel for strength, plastic for insulation, and rubber for sealing. Multi-material fabrication requires specific expertise to ensure that the materials are compatible and that the final product functions as intended.
Are there design limitations with custom fabrication?
While custom fabrication offers a high degree of flexibility, there are some limitations based on material properties, fabrication methods, and equipment. Complex geometries, very small tolerances, or certain material combinations may be challenging and require advanced techniques. It’s always best to discuss your project with the fabricator early to understand any potential constraints.
Can custom fabricated products be used for both indoor and outdoor applications?
Yes, custom fabricated products can be designed for both indoor and outdoor use. For outdoor applications, materials with high corrosion resistance, like stainless steel or aluminum, are typically used, and additional coatings may be applied to protect against environmental factors such as UV rays, humidity, or saltwater.
What happens if there is a failure or defect in a custom fabricated product?
If there is a defect or failure, it is usually addressed through warranty or post-production support. Many custom fabrication companies offer after-sales service, including repairs, replacements, or modifications, depending on the nature of the issue. Quality control processes aim to minimize the occurrence of defects, but it’s important to communicate any issues promptly.
What is the difference between custom fabrication and modular fabrication?
Custom fabrication refers to the creation of unique, one-of-a-kind products tailored to specific specifications, while modular fabrication involves the assembly of pre-manufactured components or sections into a final product. Modular fabrication is often faster and more cost-effective for standardized structures, but custom fabrication is better suited for projects that require unique designs or specifications.
Can custom fabrication handle high-volume production?
Yes, custom fabrication can handle high-volume production, but typically with a different set of processes and tools. For high-volume projects, automation and advanced manufacturing technologies are often used to maintain consistency, reduce costs, and meet tighter deadlines.
What is the typical lead time for a custom fabrication project?
Lead time can vary depending on the complexity and scale of the project. For simple fabrications, the lead time may be a few days to a week. More intricate designs or large-volume projects can take weeks or even months. It’s essential to discuss the timeline early in the process, and keep in mind that design approvals and material availability can also impact the lead time.
Can custom fabrication accommodate projects with tight tolerances?
Yes, custom fabrication can handle tight tolerances, particularly when advanced manufacturing technologies like CNC machining or laser cutting are used. Fabricators will typically work with the client to understand the tolerance requirements and ensure precision throughout the fabrication process.
What types of products can be custom fabricated?
Custom fabrication can cover a wide range of products, including:
- Structural steel components (beams, columns, frames).
- Storage tanks, vessels, and silos
- Pipe fittings, flanges, and supports
- Machine parts, brackets, and housings
- Conveyor systems, ducts, and pipingSpecialized enclosures, frames, and custom components
What materials can be used in custom fabrication?
Materials commonly used in custom fabrication include:
- Metals: Stainless steel, carbon steel, aluminum, copper, and alloy steels.
- Plastics and polymers: PVC, polypropylene, and polyethylene.
- Non-metallics: Wood, composites, glass, and ceramics (for specific applications.
How does the custom fabrication process work?
The custom fabrication process typically involves several stages:
- Design and Engineering: Collaboration with the client to understand their needs and design specifications.
- Material Selection: Choosing the appropriate material based on the product requirements, such as strength, durability, and temperature resistance.
- Cutting and Shaping: Using various tools like laser cutting, waterjet cutting, CNC machining, or welding to shape the material.
- Assembly and Welding: Assembling and welding the components to create the final product.
- Finishing: Adding any required coatings, surface treatments (e.g., painting, galvanizing), or final inspections.
