Butt Weld Cross Manufacturer
Best Butt Weld Fittings Manufacturer in India since 1971.
Table of Contents
Teshi Group : Leading Manufacturer, Stockist, Supplier, and Exporter of Butt Weld Cross in India.
Teshi Group is a distinguished manufacturer, stockist, supplier, and exporter of high-quality Butt Weld Cross fittings in India, renowned for its precision engineering and dedication to delivering reliable, high-performance products across a wide range of industrial applications. Utilizing advanced manufacturing processes and cutting-edge technology, Teshi Group ensures that each Butt Weld Cross is crafted with meticulous attention to durability, strength, and resistance to corrosion, making it suitable for demanding environments and high-pressure systems. Available in various materials, including stainless steel, carbon steel, and alloy steel, these fittings are designed to meet the needs of industries such as Oil & Gas, Petrochemical, Chemical, Power Generation, and more. Teshi Group’s Butt Weld Cross fittings conform to stringent industry standards, including ASME, ANSI, and ASTM, ensuring compatibility, reliability, and safety in critical applications. With an ISO 9001:2015 certification, Teshi Group underscores its commitment to quality and continuous improvement, guaranteeing that each product undergoes rigorous testing and quality checks for consistent performance and precision. Teshi Group’s customer-centric approach allows for customization options, enabling clients to specify dimensions and materials that suit their particular requirements, making these Butt Weld Cross fittings an ideal choice for tailored piping solutions. In addition to its strong domestic presence, Teshi Group exports its products worldwide, earning a reputation as a trusted global supplier recognized for quality, reliability, and exceptional customer service. Teshi Group’s Butt Weld Cross fittings are preferred by industries seeking robust, efficient solutions for complex piping systems, ensuring secure connections, high performance, and long-lasting durability in even the most challenging operational conditions.
About Butt Weld Cross :-
A butt weld cross is a specialized pipe fitting designed to create a four-way connection within piping systems, providing a robust and seamless joint that meets the high standards required for industrial applications. Engineered for durability, butt weld crosses are manufactured from high-grade materials such as stainless steel, carbon steel, and alloy steels, which ensure exceptional resistance to corrosion, pressure, and temperature fluctuations. This makes them suitable for demanding environments like oil and gas, petrochemical, chemical processing, power generation, and water treatment, where safety and reliability are paramount. The butt welding process used to install these crosses involves heating the pipe ends and the fitting to create a solid, leak-proof connection that is free from weak points often associated with threaded or mechanical joints. This permanent weld offers a streamlined flow, reducing turbulence and preventing pressure loss across the system, making butt weld crosses particularly valuable in applications that require smooth, uninterrupted flow and high efficiency. Adhering to stringent industry standards, such as ASME B16.9, these fittings guarantee consistency, compatibility, and safety, ensuring they meet the critical requirements of complex and high-stakes projects. Butt weld crosses simplify piping layouts by allowing for multiple directional connections from a single point, which can improve system design flexibility, reduce the need for additional fittings, and optimize space within the pipeline infrastructure. The design of the butt weld cross enables easy alignment and integration with existing pipes, minimizing installation time and enhancing the structural integrity of the entire system. These fittings are ideal for scenarios where long-term performance, low maintenance, and high mechanical strength are required, providing engineers and project managers with a dependable solution for building and maintaining piping systems. With their ability to withstand challenging conditions, support efficient fluid or gas flow, and reduce the risk of leaks or failures, butt weld crosses play a crucial role in ensuring the effectiveness and durability of industrial piping networks, making them an indispensable component in advanced engineering projects.
Dimensions of Butt Weld Cross
Standard Specification of Butt Weld Cross
Standard Specifications |
Dimensions
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ANSI ASTM A403 / ASME SA403, ANSI B16.9, ASME B16.25, ASME B16.28, MSS SP-43.
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Size
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1/2" (15 NB) to 48" (1200NB)
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Type
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Seamless / ERW / Welded / Fabricated
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DIN
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DIN2605, DIN2615, DIN2616, DIN2617, DIN28011
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EN
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EN10253-1, EN10253-2
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Schedule
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SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS
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Form
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End Caps, Pipe Caps, Pipe End Caps.
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Material & Grades of Butt Weld Cross
Material & Grades |
Stainless Steel
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ASTM A403 WP316/316L, ASTM A403 SA / A 774 WP-S, WP-W, WP-WX 304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404
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Duplex & Super Duplex Steel
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ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462
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Carbon Steel
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ASTM A234, ASME SA234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70.
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Low Temperature Carbon Steel
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ASTM A420 WPL3, A420 WPL6
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Alloy Steel
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ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91
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Nickel Alloy
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ASTM B336, ASME SB336, Nickel 200 (UNS No. No2200), Nickel 201 (UNS No. N02201), Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500), Inconel 800 (UNS No. N08800), Inconel 825 (UNS No. N08825), Inconel 600 (UNS No. N06600), Inconel 625 (UNS No. N06625), Inconel 601 (UNS No. N06601), Hastelloy C 276 (UNS No. N10276), Alloy 20 (UNS No. N08020), Titanium (Grade I & II), Cupro-Nickel 70/30, CuNi10Fe1Mn, CuNi30Mn1Fe.
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Application Of Butt Weld Cross
Application |
Industrial Piping Systems
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Used in piping networks to split or combine the flow of liquids, gases, and steam, butt weld crosses are essential in complex pipeline configurations, where multiple pipelines intersect.
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Oil & Gas Industry
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Butt weld crosses are widely used in the oil and gas sector to connect pipes in refineries, pipelines, and offshore facilities, managing the distribution and flow control of crude oil, natural gas, and other fluids.
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Power Generation
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In power plants, butt weld crosses are utilized to create connections within steam, water, and fuel lines. They are ideal for high-pressure steam pipelines connecting multiple components in boilers, turbines, and cooling systems.
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Chemical and Petrochemical Industries
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Butt weld crosses are used to join pipes that transport corrosive chemicals, acids, and other hazardous substances, ensuring safe and reliable flow management in complex processing networks.
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Water Treatment Plants
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In water treatment facilities, butt weld crosses are used to distribute water and chemicals through different stages of the treatment process, connecting filtration, distribution, and discharge pipes.
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Pharmaceutical and Food Processing
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Butt weld crosses are applied in clean, sterile piping systems in food and pharmaceutical production facilities, where strict hygiene and flow control are required.
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HVAC Systems
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In HVAC installations, butt weld crosses help manage and distribute air, water, or other coolants across different parts of the system. This type of fitting is preferred for its secure and permanent connections that reduce the risk of leaks.
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Shipbuilding and Marine Applications
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Used in marine piping for fuel, coolant, and ballast systems, butt weld crosses withstand corrosion and high pressure, providing strong connections in harsh marine environments.
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Teshi Group Is A Leading Suppliers Of Butt Weld Cross In India
We supply Butt Weld Cross to Agra, Ahmedabad, Ajmer, Aligarh, Allahabad, Ambattur, Amravati, Amritsar, Asansol, Aurangabad, Bangalore, Bareilly, Belgaum, Bhavnagar, Bhilai Nagar, Bhiwandi, Bhopal, Bhubaneswar, Bikaner, Chandigarh, Chennai, Coimbatore, Cuttack, Dehradun, Delhi, Dhanbad, Durgapur, Faridabad, Firozabad, Gaya, Ghaziabad, Gorakhpur, Gulbarga, Guntur, Gurgaon, Guwahati, Gwalior, Haora, Hubli and Dharwad, Hyderabad, Indore, Jabalpur, Jaipur, Jalandhar, Jalgaon, Jammu, Jamnagar, Jamshedpur, Jhansi, Jodhpur, Kalyan & Dombivali, Kanpur, Karnataka, Kochi, Kolapur, Kolkata, Kota, Loni, Lucknow, Ludhiana, Madurai, Maheshtala, Malegoan, Mangalore, Meerut, Mira, Bhayander, Moradabad, Mumbai, Nagpur,Nanded Waghala, Nashik, Navi Mumbai, Nellore, Noida, Patna, Pimpri & Chinchwad, Pune, Raipur, Rajkot, Ranchi, Saharanpur, Salem, Sangli Miraj Kupwad, Siliguri, Solapur, Srinagar, Surat, Thane, Thiruvananthapuram, Tiruchirappalli, Tirunelveli, Udaipur, Ujjain, Ulhasnagar, Vadodara, Varanasi, Vasai Virar, Vijayawada, Visakhapatnam, Warangal.
Butt Weld Cross Exporter to all major cities in the world
We export Butt Weld Cross to Seoul, Hanoi, Los Angeles, Rio de, Houston, York, Dammam, Al-Khobar, Bogota, Al-Jubail, Chiyoda, Abu Dhabi, Kuwait Santiago, Perth, Busan, London, Jakarta, Surat, Courbevoie, Dallas, Calgary, Mexico Muscat, Aberdeen, City, Edmonton, Riyadh, Caracas, Ahvaz, Brisbane, Moscow, Milan, Manama, Ulsan, Jaya, Granada, Vung Petaling, Melbourne, Montreal, Port-of-Spain, La Victoria, Istanbul, Janeiro, Karachi, New Singapore, Madrid, Lagos, Atyrau, Sydney, Kuala Dubai, City, Bangkok, Toronto, Gimhae-si, Lumpur, Jeddah, Pimpri-Chinchwad, Tehran, Doha, Ho-Chi-Minh-City, Algiers, Tau, Colombo, Ernakulam, Geoje-si, Cairo, Sharjah, Lahore.
Teshi exports Butt Weld Cross in more than 50 countries. We have shipments going out monthly to different countries for our newly acquired customers. Our ready stock of Flanges helps us ship the Flange and meet the requirement and demands of our customers as fast as possible.
We Export Butt Weld Cross to United States (USA), Canada, Germany, Japan, France, Middle-East, Bangladesh, Nepal etc.
Product
Export
Frequently Asked Questions
Most frequent questions and answers
What Is a Butt Weld Cross?
A Butt Weld Cross is a pipe fitting with four openings at 90-degree angles, allowing the connection of four pipe sections. These fittings are commonly used in piping systems to split flow or change directions within pipelines.
What Materials Are Used for Butt Weld Cross Fittings?
Butt Weld Cross fittings are available in various materials, including stainless steel, carbon steel, alloy steel, copper nickel, and duplex steel. The material is chosen based on factors like temperature, pressure, and fluid compatibility.
What Types of Butt Weld Cross Fittings Are There?
There are mainly two types: Equal Cross (all four branches have the same diameter) and Reducing Cross (the branches have different diameters). The type chosen depends on the piping system requirements.
What Are the Applications of Butt Weld Cross Fittings?
Butt Weld Cross fittings are used in industries such as oil and gas, petrochemical, pharmaceutical, chemical processing, power generation, and water treatment, where pipelines require multiple branches or flow diversions.
How Are Butt Weld Cross Fittings Installed?
Installation involves welding each end of the Butt Weld Cross to a pipe section, forming a leak-proof, permanent connection. Proper welding techniques and skilled welders are essential for reliable installation.
What Are the Benefits of Using Butt Weld Cross Fittings?
These fittings create durable, leak-proof connections that withstand high pressure, temperature, and corrosive environments. Butt Weld Cross fittings also ensure smoother fluid flow due to their seamless joints.
What Standards Are Butt Weld Cross Fittings Manufactured To?
Common standards include ASME B16.9, MSS SP-75, and ASTM A234, which define the dimensions, material properties, and pressure tolerance of Butt Weld Cross fittings.
How Do You Select the Right Size for a Butt Weld Cross?
Choose a size based on the nominal pipe size (NPS), schedule rating, and branch requirements. Accurate measurements of the main pipe and branch sizes ensure compatibility within the piping system.
What Is the Difference Between an Equal Cross and a Reducing Cross?
An Equal Cross has all branches of the same diameter, while a Reducing Cross has branches of varying diameters, allowing connection between pipes of different sizes.
Are Butt Weld Cross Fittings Suitable for High-Pressure Applications?
Yes, Butt Weld Cross fittings are often used in high-pressure applications. Their welded connections offer high strength, making them reliable in systems with high pressures and temperatures.
What Is the Advantage of Using a Butt Weld Cross Over a Threaded Cross?
A Butt Weld Cross offers a seamless connection that reduces leak risk and improves structural integrity, ideal for critical systems. Threaded fittings are less secure and prone to leaks under high pressure.
Can Butt Weld Cross Fittings Be Used in Sanitary Applications?
Yes, especially if they are made of stainless steel and have a smooth internal surface finish. They are used in the food processing and pharmaceutical industries for sterile, corrosion-resistant applications.
How Do I Ensure a Proper Weld for a Butt Weld Cross?
A proper weld involves TIG or MIG welding techniques by certified welders, ensuring full penetration and strong joints. Pre-weld preparation, including pipe alignment, and post-weld inspection are essential for high-quality installation.
Are Butt Weld Cross Fittings Available in Different Thicknesses?
Yes, they are available in various schedule ratings (e.g., SCH 10, SCH 40, SCH 80) to match different wall thicknesses and pressure needs.
What Are Common Testing Methods for Butt Weld Cross Fittings?
Testing methods include hydrostatic testing, radiographic inspection, and ultrasonic testing to ensure the fitting meets quality standards and is free of defects.
What Surface Finishes Are Available for Butt Weld Cross Fittings?
Surface finishes may include pickling and passivation for stainless steel, galvanizing for corrosion resistance, and polished finishes for sanitary applications, depending on the intended use.
How Do You Maintain a Butt Weld Cross in High-Corrosion Environments?
Choose materials resistant to the corrosive media, such as stainless steel or alloy steel. Periodic inspections and protective coatings can help extend the fitting’s life.
What Are Some Common Defects in Butt Weld Cross Fittings?
Common defects include porosity, cracks, undercutting, and misalignment. These can be identified through nondestructive testing (NDT) and regular inspections.
Can a Butt Weld Cross Be Used to Connect Different Pipe Materials?
Generally, Butt Weld Cross fittings are used with pipes of the same material to avoid differential expansion issues. If connecting different materials, consult with an engineer to assess compatibility.
How Do Butt Weld Cross Fittings Handle Thermal Expansion?
In high-temperature systems, Butt Weld Cross fittings allow for some flexibility through their welded joints. For significant expansion, using expansion joints or compensators in the pipeline may be necessary.
Are Custom Butt Weld Cross Fittings Available?
Yes, custom configurations are available for specific applications, including unique sizes, materials, and thicknesses tailored to particular industry requirements.
What Are the Key Standards for Exporting Butt Weld Cross Fittings?
For exporting, compliance with standards such as ASME B16.9, ISO certifications, and often country-specific certifications, like PED (Pressure Equipment Directive) in Europe, is essential.
Do Butt Weld Cross Fittings Require Special Cleaning Before Installation?
For sanitary or high-purity applications, fittings may need to be cleaned and degreased before installation to prevent contamination. This is especially crucial in industries like pharmaceuticals and food processing.
What Are the Maximum Pressure Ratings for Butt Weld Cross Fittings?
The pressure rating depends on the fitting’s schedule (wall thickness) and material. Common ratings are SCH 40, SCH 80, and SCH 160, with higher schedules suitable for higher pressures.
Are There Temperature Limitations for Using Butt Weld Cross Fittings?
Yes, temperature limits are defined by the material and thickness. Stainless steel, for example, performs well at high temperatures, whereas other materials may have specific maximum operating temperatures.
How Do You Inspect the Welds of Butt Weld Cross Fittings?
Welds are inspected visually and often through radiographic testing (X-rays) or ultrasonic testing to ensure they are free from defects and meet structural requirements.
What Is the Lifespan of a Butt Weld Cross Fitting?
The lifespan depends on material quality, operating conditions, and maintenance practices. With proper installation and care, Butt Weld Cross fittings can last for decades, especially in less corrosive environments.
What Makes Butt Weld Cross Fittings Suitable for High-Flow Systems?
Their welded connections and smooth internal surface allow for efficient fluid flow with minimal turbulence, ideal for high-flow applications in process industries.
Are Butt Weld Cross Fittings Subject to Regulatory Compliance?
Yes, they must meet industry regulations such as ASME, ANSI, or API standards, and may also need compliance with OSHA and EPA guidelines for environmental safety in specific applications.
How Do You Choose the Right Manufacturer for Butt Weld Cross Fittings?
Choose a manufacturer with certifications like ISO 9001, proven experience in the industry, and positive customer reviews. Ensuring the manufacturer adheres to quality standards is critical for safety and durability.
Are Butt Weld Cross Fittings Subject to Regulatory Compliance?
Yes, they must meet industry regulations such as ASME, ANSI, or API standards, and may also need compliance with OSHA and EPA guidelines for environmental safety in specific applications.
What Is the Importance of ASME Standards in Butt Weld Cross Fittings?
ASME standards ensure that Butt Weld Cross fittings meet specific criteria for dimensions, pressure ratings, and material quality, providing consistency and safety across installations. Compliance with ASME standards is essential for high-stress environments, as it ensures fittings are manufactured to withstand the required pressures and temperatures.
How Does Pipe Schedule Affect the Selection of Butt Weld Cross Fittings?
The pipe schedule determines the wall thickness, which affects the pressure rating. For example, SCH 40, SCH 80, and SCH 160 each have different pressure tolerances, so it’s crucial to choose a Butt Weld Cross fitting with a schedule that matches or exceeds the pipeline’s requirements.
What Welding Techniques Are Recommended for Butt Weld Cross Installations?
TIG (Tungsten Inert Gas) welding is preferred for its precision and clean welds, especially in high-purity applications. MIG (Metal Inert Gas) welding and SMAW (Shielded Metal Arc Welding) are also used, depending on the materials and application requirements.
