Butt Weld Nipple Manufacturer
Best Butt Weld Fittings Manufacturer in India since 1971.
Table of Contents
Teshi Group : Leading Manufacturer, Stockist, Supplier, and Exporter of Butt Weld Nipple in India.
Teshi Group is a leading manufacturer, stockist, supplier, and exporter of high-quality Butt Weld Nipples in India, renowned for producing durable, precision-engineered fittings that meet the most demanding industrial standards. With a focus on excellence, Teshi Group employs advanced manufacturing techniques and state-of-the-art technologies to ensure that each Butt Weld Nipple offers superior strength, corrosion resistance, and long-lasting performance in a variety of applications. These products are available in a range of materials, including stainless steel, carbon steel, and alloy steel, making them ideal for industries such as Oil & Gas, Petrochemical, Chemical, Power Generation, and more. Teshi Group’s Butt Weld Nipples are designed to adhere to international quality standards, including ASME, ANSI, and ASTM, ensuring they perform reliably under high pressure, temperature, and other challenging conditions. The company’s ISO 9001:2015 certification reflects its commitment to quality assurance and continuous improvement, ensuring that each product is rigorously tested for durability, dimensional accuracy, and overall performance. Teshi Group’s customer-focused approach allows for the customization of Butt Weld Nipples to meet specific client requirements, providing tailored solutions that address unique operational needs. With a strong export presence across the globe, Teshi Group has earned the trust of clients internationally, known for its commitment to quality, reliability, and customer satisfaction. Whether for complex industrial systems or routine piping installations, Teshi Group’s Butt Weld Nipples provide a robust, high-performance solution that ensures efficient and secure connections, making them the preferred choice for industries demanding top-quality, precision-engineered fittings.
About Butt Weld Nipple:-
Butt weld nipples are vital fittings in industrial piping systems, designed to provide a secure and durable connection between pipes, typically in high-pressure and high-temperature applications. These nipples are manufactured by welding the pipe directly to the fitting, ensuring a seamless, leak-proof joint that maintains the structural integrity of the pipeline. The primary advantage of butt weld nipples lies in their ability to create a continuous and uniform weld without any external threading, which eliminates the risk of leaks or weak points that are common with threaded connections. Made from a range of materials such as carbon steel, stainless steel, and alloys, butt weld nipples are suited for use in industries like oil and gas, chemical processing, petrochemical, power generation, and water treatment, where the reliability of the piping system is critical. The absence of threaded components ensures that the joint is as strong as the pipe itself, making it ideal for high-stress environments where mechanical strength is essential. Butt weld nipples come in various lengths and sizes to meet the specific needs of different piping configurations and systems, offering flexibility in design while maintaining high standards of performance. These fittings are typically manufactured in accordance with industry standards such as ASME B16.9, which ensures they meet the rigorous quality and safety requirements necessary for mission-critical systems. Additionally, the design of butt weld nipples promotes smooth fluid or gas flow, reducing pressure drops and minimizing turbulence, which can improve the overall efficiency and longevity of the system. The welding process involved in creating butt weld nipples provides a clean, smooth internal surface that contributes to the minimal buildup of deposits or obstructions, which is crucial for maintaining the performance of the piping system over time. Furthermore, butt weld nipples are highly resistant to corrosion, erosion, and other forms of wear and tear, ensuring their longevity in even the most challenging operational conditions. The use of butt weld nipples also reduces the number of components needed for pipe joining, simplifying the design and installation process, and improving the overall cost-effectiveness of the system. Their durability and ability to withstand extreme operating conditions make them a preferred choice for critical applications that require permanent, high-performance connections that can withstand the test of time.
Standard Specification of Butt Weld Nipple
Standard Specifications |
Dimensions
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ANSI ASTM A403 / ASME SA403, ANSI B16.9, ASME B16.25, ASME B16.28, MSS SP-43.
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Size
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1/2" (15 NB) to 48" (1200NB)
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Type
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Seamless / ERW / Welded / Fabricated
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DIN
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DIN2605, DIN2615, DIN2616, DIN2617, DIN28011
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EN
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EN10253-1, EN10253-2
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Schedule
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SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS
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Form
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End Caps, Pipe Caps, Pipe End Caps.
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Material & Grades of Butt Weld Nipple
Material & Grades |
Stainless Steel
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ASTM A403 WP316/316L, ASTM A403 SA / A 774 WP-S, WP-W, WP-WX 304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404
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Duplex & Super Duplex Steel
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ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462
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Carbon Steel
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ASTM A234, ASME SA234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70.
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Low Temperature Carbon Steel
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ASTM A420 WPL3, A420 WPL6
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Alloy Steel
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ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91
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Nickel Alloy
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ASTM B336, ASME SB336, Nickel 200 (UNS No. No2200), Nickel 201 (UNS No. N02201), Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500), Inconel 800 (UNS No. N08800), Inconel 825 (UNS No. N08825), Inconel 600 (UNS No. N06600), Inconel 625 (UNS No. N06625), Inconel 601 (UNS No. N06601), Hastelloy C 276 (UNS No. N10276), Alloy 20 (UNS No. N08020), Titanium (Grade I & II), Cupro-Nickel 70/30, CuNi10Fe1Mn, CuNi30Mn1Fe.
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Application Of Butt Weld Nipple
Application |
Piping Systems
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Butt Weld Nipples are widely used in industrial piping systems, especially in applications requiring a secure and permanent joint. They connect pipes in systems that handle liquids, gases, and steam.
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Oil & Gas Industry
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In the oil and gas sector, Butt Weld Nipples are employed for oil pipelines, gas lines, and offshore platforms, where high pressure and temperature conditions demand reliable and durable pipe fittings.
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Power Generation
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They are used in power plants for steam, water, and fuel piping systems. Their high-pressure tolerance makes them ideal for applications like boilers, turbines, and heat exchangers.
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Chemical and Petrochemical Plants
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The chemical industry uses Butt Weld Nipples to connect pipes carrying chemicals, acids, and other corrosive fluids. Their robust design ensures safety and reliability in handling hazardous materials.
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Water Treatment Plants
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Butt Weld Nipples are used in water treatment plants to connect large piping systems for water distribution and filtration, where a tight, permanent seal is required.
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Pharmaceutical and Food Processing
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In pharmaceutical and food industries, Butt Weld Nipples help maintain clean and sterile systems, crucial for hygiene in the production and transport of pharmaceutical and food products.
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HVAC Systems
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They are used in HVAC (Heating, Ventilation, and Air Conditioning) systems for air and fluid transportation, offering reliable connections that prevent leaks and maintain system efficiency.
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Shipbuilding and Marine Applications
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Butt Weld Nipples are frequently used in marine engineering, particularly for piping systems that require corrosion resistance and high strength, such as fuel lines, cooling systems, and exhaust systems.
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Teshi Group Is A Leading Suppliers Of Butt Weld Nipple In India
We supply Butt Weld Nipple to Agra, Ahmedabad, Ajmer, Aligarh, Allahabad, Ambattur, Amravati, Amritsar, Asansol, Aurangabad, Bangalore, Bareilly, Belgaum, Bhavnagar, Bhilai Nagar, Bhiwandi, Bhopal, Bhubaneswar, Bikaner, Chandigarh, Chennai, Coimbatore, Cuttack, Dehradun, Delhi, Dhanbad, Durgapur, Faridabad, Firozabad, Gaya, Ghaziabad, Gorakhpur, Gulbarga, Guntur, Gurgaon, Guwahati, Gwalior, Haora, Hubli and Dharwad, Hyderabad, Indore, Jabalpur, Jaipur, Jalandhar, Jalgaon, Jammu, Jamnagar, Jamshedpur, Jhansi, Jodhpur, Kalyan & Dombivali, Kanpur, Karnataka, Kochi, Kolapur, Kolkata, Kota, Loni, Lucknow, Ludhiana, Madurai, Maheshtala, Malegoan, Mangalore, Meerut, Mira, Bhayander, Moradabad, Mumbai, Nagpur,Nanded Waghala, Nashik, Navi Mumbai, Nellore, Noida, Patna, Pimpri & Chinchwad, Pune, Raipur, Rajkot, Ranchi, Saharanpur, Salem, Sangli Miraj Kupwad, Siliguri, Solapur, Srinagar, Surat, Thane, Thiruvananthapuram, Tiruchirappalli, Tirunelveli, Udaipur, Ujjain, Ulhasnagar, Vadodara, Varanasi, Vasai Virar, Vijayawada, Visakhapatnam, Warangal.
Butt Weld Nipple Exporter to all major cities in the world
We export Butt Weld Nipple to Seoul, Hanoi, Los Angeles, Rio de, Houston, York, Dammam, Al-Khobar, Bogota, Al-Jubail, Chiyoda, Abu Dhabi, Kuwait Santiago, Perth, Busan, London, Jakarta, Surat, Courbevoie, Dallas, Calgary, Mexico Muscat, Aberdeen, City, Edmonton, Riyadh, Caracas, Ahvaz, Brisbane, Moscow, Milan, Manama, Ulsan, Jaya, Granada, Vung Petaling, Melbourne, Montreal, Port-of-Spain, La Victoria, Istanbul, Janeiro, Karachi, New Singapore, Madrid, Lagos, Atyrau, Sydney, Kuala Dubai, City, Bangkok, Toronto, Gimhae-si, Lumpur, Jeddah, Pimpri-Chinchwad, Tehran, Doha, Ho-Chi-Minh-City, Algiers, Tau, Colombo, Ernakulam, Geoje-si, Cairo, Sharjah, Lahore.
Teshi exports Butt Weld Nipple in more than 50 countries. We have shipments going out monthly to different countries for our newly acquired customers. Our ready stock of Flanges helps us ship the Flange and meet the requirement and demands of our customers as fast as possible.
We Export Butt Weld Nipple to United States (USA), Canada, Germany, Japan, France, Middle-East, Bangladesh, Nepal etc.
Product
Export
Frequently Asked Questions
Most frequent questions and answers
What Is a Butt Weld Nipple?
A Butt Weld Nipple is a short length of pipe with a bevelled end that allows it to be welded directly to other pipe fittings or components. It is used for joining pipes in systems where a strong, leak-proof connection is required, often in high-pressure and high-temperature applications.
How Is a Butt Weld Nipple Different from a Threaded Nipple?
Unlike a threaded nipple, which uses threads to connect to pipe fittings, a Butt Weld Nipple is welded directly to the pipe, creating a permanent and robust connection. Butt welding ensures a smooth, strong joint with less risk of leakage compared to threaded connections.
What Are the Applications of Butt Weld Nipples?
Butt Weld Nipples are commonly used in industries like oil and gas, chemical processing, power generation, food and beverage, and pharmaceuticals. They are ideal for systems involving high-pressure, high-temperature fluids or gases, providing secure and leak-proof connections.
What Sizes Are Available for Butt Weld Nipples?
Butt Weld Nipples are available in various sizes, typically from 1/2 inch to 24 inches or larger, depending on the pipe system. The size range accommodates standard piping dimensions for industrial applications.
What Materials Are Butt Weld Nipples Made From?
Butt Weld Nipples can be made from a variety of materials, including carbon steel, stainless steel, alloy steel, duplex stainless steel, and copper nickel. The material selection depends on the specific application, pressure, temperature, and corrosion resistance requirements.
How Do You Install a Butt Weld Nipple?
Installing a Butt Weld Nipple involves welding the beveled ends of the nipple to the pipes or fittings in the system. This is typically done using TIG (Tungsten Inert Gas) or MIG (Metal Inert Gas) welding processes to create a smooth, secure, and permanent connection.
What Are the Advantages of Using a Butt Weld Nipple Over Other Fittings?
The main advantages of Butt Weld Nipples are their leak-proof, permanent connection and ability to handle high-pressure and high-temperature systems. Unlike threaded or flanged connections, which can loosen over time, butt weld nipples offer superior strength and durability.
Can Butt Weld Nipples Be Used in High-Pressure Systems?
Yes, Butt Weld Nipples are ideal for high-pressure systems. The welded connection ensures a strong, permanent bond that can withstand the forces and pressures of industrial applications such as oil & gas pipelines, steam systems, and chemical reactors.
What Is the Difference Between a Butt Weld Nipple and a Butt Weld Coupling?
A Butt Weld Nipple is a short pipe section used to connect two fittings, while a Butt Weld Coupling is used to join two pipe sections of the same diameter. The nipple is typically used when the connection requires a short piece of pipe, whereas the coupling is used for extending or joining long sections of pipe.
What Is the Typical Wall Thickness for Butt Weld Nipples?
The wall thickness of a Butt Weld Nipple typically follows standard pipe schedules such as SCH 40, SCH 80, SCH 160, and XXS. The wall thickness depends on the pressure rating, temperature conditions, and specific application requirements.
Can Butt Weld Nipples Be Used in Gas Systems?
Yes, Butt Weld Nipples are widely used in gas distribution systems, especially for natural gas, LPG, and other industrial gases. The secure, welded connection ensures safety and prevents leaks, which is critical in gas systems.
Are Butt Weld Nipples Customizable?
Yes, Butt Weld Nipples can be custom-made to meet specific requirements. Customizations can include different lengths, materials, wall thicknesses, and sizes to suit a variety of industrial applications.
How Long Does a Butt Weld Nipple Last?
The service life of a Butt Weld Nipple depends on the material, operating conditions, and maintenance. High-quality materials like stainless steel and alloy steel offer long-lasting performance, even in harsh environments, with proper maintenance ensuring several decades of use.
What Are the Common Standards for Butt Weld Nipples?
Butt Weld Nipples are manufactured according to industry standards such as ANSI B16.9, ASME B16.28, and ASTM A234. These standards ensure that the fittings meet the required dimensions, material properties, and performance criteria for industrial use.
Are Butt Weld Nipples Suitable for Food and Pharmaceutical Applications?
Yes, Butt Weld Nipples made from stainless steel or alloy materials are widely used in food processing and pharmaceutical industries due to their durability, corrosion resistance, and ease of cleaning. These materials ensure sanitary conditions and prevent contamination.
What Is the Lead Time for Ordering Butt Weld Nipples?
The lead time for Butt Weld Nipples can vary depending on factors like material availability, size, and customization. Standard orders typically take a few days to weeks, while custom or large orders may take longer. Always check with the manufacturer for accurate delivery timelines.
Can Butt Weld Nipples Be Used for Both Hot and Cold Systems?
Yes, Butt Weld Nipples are versatile and can be used in both hot and cold systems. However, the material selection should be made based on the temperature and pressure requirements of the system to ensure proper performance.
Are Butt Weld Nipples Used in HVAC Systems?
Yes, Butt Weld Nipples are commonly used in HVAC systems for their durability and ability to handle high-pressure refrigerants and gases. Their welded construction ensures that they are leak-proof and can withstand the stresses of HVAC applications.
How Do I Choose the Right Butt Weld Nipple for My Project?
Choosing the right Butt Weld Nipple depends on several factors, including the pipe material, diameter, pressure rating, temperature, and application. Consult with your supplier or engineer to determine the correct size, material, and wall thickness for your specific needs.
Can Butt Weld Nipples Be Used in Offshore Oil and Gas Pipelines?
Yes, Butt Weld Nipples are commonly used in offshore oil and gas pipelines due to their ability to withstand high pressures, temperatures, and corrosive environments. The welded connections provide a permanent, leak-proof seal, making them ideal for harsh offshore conditions.
What Testing Methods Are Used for Butt Weld Nipples?
Butt Weld Nipples undergo rigorous testing to ensure quality and performance. Common testing methods include hydrostatic testing to check for leaks, ultrasonic testing for material integrity, radiographic testing for weld quality, and dimensional inspection to confirm size and thickness standards.
What Are Some Key Considerations for Installing Butt Weld Nipples in Corrosive Environments?
When using Butt Weld Nipples in corrosive environments, it’s essential to choose a corrosion-resistant material, such as stainless steel or alloy steel, based on the specific chemical exposure. Protective coatings or linings may also be applied to extend the life of the nipple in highly corrosive conditions.
How Do I Ensure Leak-Proof Installation of a Butt Weld Nipple?
Achieving a leak-proof installation involves proper welding techniques, such as TIG or MIG welding by skilled welders, adherence to welding procedures, and thorough post-weld inspections. Regular inspections and pressure testing can also help confirm that the installation is leak-free.
What Are the Benefits of Using Butt Weld Nipples Over Socket Weld Nipples?
Butt Weld Nipples offer a smooth interior surface, reducing the risk of fluid buildup and turbulence, which is beneficial for applications where flow efficiency is critical. They also have a stronger connection due to full-penetration welding, which is advantageous in high-pressure systems compared to socket weld nipples.
